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Senior Injection Molding Process Engineer Jobs in Illinois

Sunstar

Sr Process Injection Molding Technician

Schaumburg, IL · On-site

$24.50 - $29.50/hr

Engineering & Validation Support Essential Job Functions: ~ 60% • Execute machine, mold, and ... The pay range for this position Sr. Process Technician is $34.36 to $42.95. However, base pay ...

Proman Staffing

Be Seen First

Injection Molding Technician

Hebron, IL · On-site

$27 - $34/hr

... to Process Engineers. · Train new/current technicians to increase machine knowledge. · Ensures ... Plastics injection molding: 3 years (Required) Shift availability: * Overnight Shift (Required ...

JST GROUP

Molding Process Technician

Waukegan, IL · On-site

$30 - $32/hr

Molding Process Technician We are seeking an experienced Molding Process Technician to support precision injection molding operations. This role is responsible for setting up, operating, and ...

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Senior Injection Molding Process Engineer information

What are the key skills and qualifications needed to thrive as a Senior Injection Molding Process Engineer, and why are they important?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What are the common challenges faced by Senior Injection Molding Process Engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.

What does a Senior Injection Molding Process Engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are the most commonly searched types of Injection Molding Process Engineer jobs in Illinois? The most popular types of Injection Molding Process Engineer jobs in Illinois are:
What are popular job titles related to Senior Injection Molding Process Engineer jobs in Illinois? For Senior Injection Molding Process Engineer jobs in Illinois, the most frequently searched job titles are:
What job categories do people searching Senior Injection Molding Process Engineer jobs in Illinois look for? The top searched job categories for Senior Injection Molding Process Engineer jobs in Illinois are:
What cities in Illinois are hiring for Senior Injection Molding Process Engineer jobs? Cities in Illinois with the most Senior Injection Molding Process Engineer job openings:
Senior Injection Molding Process Engineer jobs near you
Process Engineer - Plastic Injection Molding

Process Engineer - Plastic Injection Molding

Now Hiring Heroes

Rockford, IL

$65K - $70K/yr

Full-time

Posted 20 days ago

Job description

Process Engineer – Plastic Injection Molding
Location: On-Site Manufacturing Facility
Employment Type: Full-Time
Compensation: $65k - $70k
Industry: Manufacturing / Plastics / Packaging
Position Overview
A growing manufacturing organization is seeking an experienced Process Engineer with plastic injection molding expertise to support high-volume production operations. This role focuses on developing, optimizing, and troubleshooting injection molding processes to ensure efficient, consistent, and high-quality manufacturing output.
The Process Engineer works closely with process technicians, tooling teams, maintenance, quality, and production leadership to improve cycle times, reduce scrap, increase uptime, and support continuous improvement initiatives.
This position also plays a key role in new product launches, equipment upgrades, and automation integration within a fast-paced manufacturing environment.
Key Responsibilities
Injection Molding Process Development
  • Develop, document, and optimize plastic injection molding processes for new and existing molds
  • Provide technical guidance to process technicians and molding operators
  • Troubleshoot molding defects, process instability, and equipment performance issues
  • Improve cycle times, scrap reduction, and process repeatability
  • Support mold trials, machine startups, and process validation
Manufacturing Process Improvement
  • Analyze production data and implement improvements to increase efficiency and OEE
  • Lead process validation activities including DOE, IQ/OQ/PQ, and capability studies
  • Identify opportunities for cost reduction and manufacturing efficiency
  • Participate in Lean Manufacturing and Six Sigma initiatives
Cross-Functional Collaboration
  • Work closely with tooling, quality, maintenance, and operations teams
  • Support preventive and predictive maintenance strategies
  • Evaluate mold performance and recommend tooling improvements
  • Assist project teams with new product introductions
Automation & Equipment Integration
  • Support integration of molding cells with robotics, vision inspection, and automated packaging systems
  • Assist with installation and commissioning of molding machines and auxiliary equipment
  • Identify automation opportunities to improve production efficiency
Required Qualifications
  • Bachelor’s Degree in Plastics Engineering, Mechanical Engineering, Manufacturing Engineering, or related field (or equivalent experience)
  • 5+ years of experience in plastic injection molding manufacturing
  • Experience with high-speed injection molding processes
  • Experience developing scientific molding processes
  • Experience conducting Design of Experiments (DOE)
  • Experience troubleshooting molding processes and mold issues
  • Strong understanding of Statistical Process Control (SPC)
Preferred Qualifications
  • Experience with thin-wall packaging applications
  • Lean Manufacturing or Six Sigma certification
  • Continuous Improvement Green Belt certification
  • Training in Scientific Molding or RJG technology
  • Experience integrating robotics or automated production systems
  • Experience working in regulated manufacturing environments
Technical Skills
  • Knowledge of polypropylene, polyethylene, and other packaging resins
  • Strong understanding of OEE metrics and process improvement
  • Experience performing root cause analysis and process troubleshooting
  • Proficiency with Microsoft Office
  • Familiarity with ERP or MES manufacturing systems
Why This Role
  • Work in a modern manufacturing environment
  • Opportunity to lead process improvement initiatives
  • Exposure to high-speed production and advanced automation
  • Impact production efficiency, quality, and operational performance