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Senior Fea Engineer Jobs (NOW HIRING)

MSI Defense Solutions

Sr Design Engineer

Mooresville, NC · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

The Sr Design Engineer may perform structural FEA or mathematical analyses of a design within their capabilities. Experience with Ansys software is a plus. When necessary, the Design Engineer will ...

MSI Defense Solutions

Sr Design Engineer

Mooresville, NC · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

The Sr Design Engineer may perform structural FEA or mathematical analyses of a design within their capabilities. Experience with Ansys software is a plus. When necessary, the Design Engineer will ...

pds

Senior Advanced Mechanical Engineer

Phoenix, AZ · On-site

$75/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Perform 3D Finite Element Analysis (FEA). * Interpret engineering drawings and GD&T requirements ... Join PDS Tech Commercial as a Sr. Advanced Engineer and help drive innovation, quality, and ...

Maxtena Inc

Sr. Mechanical Engineer

Germantown, MD · On-site

$106K - $140K/yr

Job Title: Sr. Mechanical Engineer Department: Engineering Location: Germantown, MD FLSA Status ... Perform structural, thermal, vibration, and stress analyses using FEA and other engineering tools.

Parallel Systems

Senior Mechanical Engineer

Los Angeles, CA · On-site

$112K - $148K/yr

Senior Mechanical Engineer Parallel Systems is seeking a Senior Mechanical Engineer with expertise ... Perform finite element analysis (FEA) for structural, fatigue, and modal performance. * Investigate ...

Rocket Lab Corporation

Mechanical Engineer II/Senior

Silver Spring, MD · On-site

$108K - $142K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

... SENIOR As a Mechanical Engineer at Rocket Lab's Silver Spring, Maryland location, you will lead ... Design mechanisms and structures in CAD and analyze using hand calcs and FEA * Drive requirements ...

New

Maxtena Inc

Sr. Mechanical Engineer

Germantown, MD · On-site

$106K - $140K/yr

Job Title: Sr. Mechanical Engineer Department: Engineering Location: Germantown, MD FLSA Status ... Perform structural, thermal, vibration, and stress analyses using FEA and other engineering tools.

Maxtena Inc

Sr. Mechanical Engineer

Germantown, MD · On-site

$106K - $140K/yr

Job Title: Sr. Mechanical Engineer Department: Engineering Location: Germantown, MD FLSA Status ... Perform structural, thermal, vibration, and stress analyses using FEA and other engineering tools.

Barber-Nichols, Inc.

Senior Mechanical Analysis Engineer

Arvada, CO · On-site

$107K - $141K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Completes challenging analysis using FEA, CFD, hand calculations, or other engineering methods with only high-level oversight by more senior engineers. * Drives problem resolution and tool ...

Amca

Senior Magnetics Engineer

El Segundo, CA · On-site

$111K - $152K/yr

Overview The Senior Magnetics Engineer leads the design of Amca's magnetic components and ... Perform magnetic analysis and FEA to predict flux, force, inductance, and losses. * Model core loss ...

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Senior Fea Engineer information

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$59.5K

$126.6K

$183.5K

How much do senior fea engineer jobs pay per year?

As of Aug 17, 2026, the average yearly pay for senior fea engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What is a senior FEA engineer?

A Senior FEA (Finite Element Analysis) Engineer is responsible for performing advanced structural, thermal, and mechanical simulations to evaluate product designs. They use finite element methods to analyze stress, strain, fatigue, and other performance factors, ensuring products meet safety and performance standards. They also collaborate with design, manufacturing, and testing teams to optimize designs and troubleshoot engineering challenges. Strong knowledge of FEA software (such as ANSYS or Abaqus) and industry standards is essential. This role typically requires several years of experience in structural analysis, material behavior, and computational modeling.

What are some common daily responsibilities for a senior FEA engineer?

A Senior FEA Engineer typically spends their workdays creating and validating finite element models, analyzing simulation results, and preparing detailed technical reports for project teams and stakeholders. You may collaborate closely with design engineers, project managers, and manufacturing teams to propose optimization solutions or address engineering challenges. Reviewing and mentoring the work of junior engineers and staying current with advancements in simulation tools are also common responsibilities. This role is highly collaborative, with frequent opportunities to influence product design decisions and ensure the structural integrity and performance of engineering solutions.

What are the key skills and qualifications needed to thrive in the senior FEA engineer position, and why are they important?

To thrive as a Senior FEA Engineer, you need advanced knowledge of finite element analysis principles, mechanical engineering concepts, and typically a bachelor's or master's degree in engineering. Expertise with FEA software such as ANSYS, Abaqus, or NASTRAN, along with proficiency in CAD tools and relevant industry certifications, is highly valued. Strong problem-solving skills, attention to detail, and the ability to communicate complex findings to multidisciplinary teams are crucial soft skills. These abilities ensure accurate simulations, effective collaboration, and innovative solutions in product design and structural analysis projects.

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Senior Fea Engineer jobs near you
Infographic showing various Senior Fea Engineer job openings in the United States as of August 2026, with employment types broken down into 92% Full Time, 2% Part Time, and 6% Contract. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution, with an average salary of $126,557 per year, or $60.8 per hour.

Mechanical Engineer II/Senior

Rocket Lab Corporation

Silver Spring, MD • On-site, Remote

$108K - $142K/yr

Full-time

Posted 2 days ago

New

Rocket Lab rating

9.2

Company rating: 9.2 out of 10

Based on 14 frontline employees who took The Breakroom Quiz

4th of 72 rated aerospace companies

Job description

SPACE SYSTEMS

At Rocket Lab, we're not just launching rockets - we're building the future of space. Our Space Systems team builds everything from complete spacecraft and precision payloads to the components and subsystems that allow them to thrive in space, including solar panels, flight software, star trackers, optical systems, separation systems, radios, and more.

Our Space Systems team has enabled more than 1,700 missions, ranging from interplanetary exploration and in-space manufacturing to national security and defense initiatives. The team has built spacecraft, payloads, and components for missions to the Moon and Mars, working with partners including NASA, the Space Development Agency, and the U.S. Space Force. Whether it's a single high-performance spacecraft, constellation, or vertically integrated components that help missions get to space, our world-class Space Systems team is empowering some of the boldest and most ambitious space missions

MECHANICAL ENGINEER II/SENIOR

As a Mechanical Engineer at Rocket Lab's Silver Spring, Maryland location, you will lead development of innovative and complex electromechanical systems from project concepting through production implementation on aggressive timelines. This facility manufactures satellite separation mechanisms. Rocket Lab's commitment to improving life on earth by going to space is built upon a foundation of hard-working and motivated individuals that collaborate, challenge, and have each other's backs.

(Please note: this position can be hired at the Mechanical Engineer II or Senior Mechanical Engineer I level.)

WHAT YOU'LL GET TO DO: 

  • Lead schedule-aggressive development of innovative space mechanisms from concept through implementation as responsible engineer
  • Design mechanisms and structures in CAD and analyze using hand calcs and FEA
  • Drive requirements definition, traceability, compliance, verification, and system validation
  • Prepare and maintain technical documentation, such as system design descriptions, CONOPS and ICDs
  • Create and maintain requirements verification matrices and risk management plans
  • Support constant incremental improvements to the development team's engineering approach and best practices
  • Generate technical reports and presentations to communicate findings, progress, and recommendations to internal stakeholders and external partners
  • Support environmental verification testing by assisting or leading test requirements, procedures and execution
  • Collaborate with interdisciplinary teams to ensure proper functionality across system interfaces and for end users
  • Own, or significantly contribute to, development schedules, project milestone reviews and technical interchange meetings
  • Support business development proposals and custom SOWs
  • Support travel or off-site work to suppliers, customers, and other Rocket Lab sites, approximately 10%.
  • Mentor other engineers (as Senior I)

YOU'LL BRING THESE QUALIFICATIONS AS A MECHANICAL ENGINEER II  

  • Bachelor's degree in a relevant engineering field
  • 2+ years experience in aerospace or similar mechanical development
  • CAD and FEA proficiency
  • Experience adapting to changing priorities and quickly resolving blockers
  • Experience working complex projects across organizational teams

YOU'LL BRING THESE QUALIFICATIONS AS A SENIOR MECHANICAL ENGINEER I  

  • Bachelor's degree in a relevant engineering field
  • 5+ years experience in mechanical development projects, of which 2+ shall be aerospace
  • CAD and FEA proficiency
  • Thorough understanding of aerospace standards, environments, verification tests and requirements
  • Experience adapting to changing priorities and quickly resolving blockers
  • Experience managing complex projects across organizational teams

THESE QUALIFICATIONS WOULD BE NICE TO HAVE:

  • MS in relevant engineering field
  • Proficiency in NX CAD and Simcenter FEA software
  • Experience designing aerospace mechanisms
  • Strong task management, communication and problem solving skills

This position may require prolonged periods of sitting, standing, walking, computer work, and occasional exposure to moderate levels of noise, dust, and fumes in production areas.

 

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