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Senior Fea Engineer Jobs (NOW HIRING)

VPE Thermal LLC

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FEA Mechanical Engineer

Sacramento, CA · On-site

$100K - $135K/yr

As an FEA mechanical engineer at VPE Thermal, your primary role will revolve around developing simulations of heat exchanger designs provided by a senior engineer. Your work will focus on thermal ...

ICR

Senior Mechanical Engineer

Houston, TX · On-site

$90 - $120/hr

Senior Mechanical Engineer - Sales - Houston We are looking for a Senior Mechanical Engineer to ... Review and approve FEA reports completed by the global engineering team. * Determine when third ...

Managed Staffing

Senior Mechanical Engineer

Oro Valley, AZ · On-site

$45 - $50/hr

Senior Mechanical Engineer (Engineer III) Location: Oro Valley, AZ Contract Duration: 3 months to 1 ... Conduct Finite Element Analysis (FEA) -- both structural and thermal (ANSYS preferred) * Perform ...

ICR

Senior Mechanical Engineer

Houston, TX · On-site

$90K - $118K/yr

The Senior Mechanical Engineer will work within the Engineering team, to support the technical ... Review and approve FEA reports completed by the global engineering team. * Determine when third ...

Rescale

Senior Solutions Architect

$140K - $180K/yr

We are looking to add a Senior Solutions Architect to our team in the US! As a Solutions Architect ... Our SA's point of contact is usually a literal rocket scientist, CFD or FEA engineer, or aerospace ...

Actalent

Senior Mechanical Engineer

Silver Spring, MD

$107K - $142K/yr

Senior Mechanical Engineer This Senior Mechanical Engineer role leads the development of innovative ... Analyze mechanical models and systems using computer-based finite element analysis (FEA), supported ...

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Senior Fea Engineer information

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$59.5K

$126.6K

$183.5K

How much do senior fea engineer jobs pay per year?

As of Aug 17, 2026, the average yearly pay for senior fea engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the senior FEA engineer position, and why are they important?

To thrive as a Senior FEA Engineer, you need advanced knowledge of finite element analysis principles, mechanical engineering concepts, and typically a bachelor's or master's degree in engineering. Expertise with FEA software such as ANSYS, Abaqus, or NASTRAN, along with proficiency in CAD tools and relevant industry certifications, is highly valued. Strong problem-solving skills, attention to detail, and the ability to communicate complex findings to multidisciplinary teams are crucial soft skills. These abilities ensure accurate simulations, effective collaboration, and innovative solutions in product design and structural analysis projects.

What are some common daily responsibilities for a senior FEA engineer?

A Senior FEA Engineer typically spends their workdays creating and validating finite element models, analyzing simulation results, and preparing detailed technical reports for project teams and stakeholders. You may collaborate closely with design engineers, project managers, and manufacturing teams to propose optimization solutions or address engineering challenges. Reviewing and mentoring the work of junior engineers and staying current with advancements in simulation tools are also common responsibilities. This role is highly collaborative, with frequent opportunities to influence product design decisions and ensure the structural integrity and performance of engineering solutions.

What is a senior FEA engineer?

A Senior FEA (Finite Element Analysis) Engineer is responsible for performing advanced structural, thermal, and mechanical simulations to evaluate product designs. They use finite element methods to analyze stress, strain, fatigue, and other performance factors, ensuring products meet safety and performance standards. They also collaborate with design, manufacturing, and testing teams to optimize designs and troubleshoot engineering challenges. Strong knowledge of FEA software (such as ANSYS or Abaqus) and industry standards is essential. This role typically requires several years of experience in structural analysis, material behavior, and computational modeling.

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Senior Fea Engineer jobs near you
Infographic showing various Senior Fea Engineer job openings in the United States as of August 2026, with employment types broken down into 92% Full Time, 2% Part Time, and 6% Contract. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution, with an average salary of $126,557 per year, or $60.8 per hour.

Senior Engineer I, Research and Development - FEA

JenaValve

Irvine, CA • On-site

$101K/yr

Full-time

Posted 12 days ago

Job description

Job Title: Senior Engineer, Research and Development - FEA
  • Senior Engineer I, Research and Development - FEA
  • Senior Engineer II, Research and Development - FEA
  • Senior Engineer III, Research and Development - FEA

Role Level: Individual Contributor
Supervisor/Manager Title: Director, Research and Development, Valves
Job Location & Environment: Irvine, CA - Corporate Office Environment, R&D Lab
Job Description Summary: Responsible for supporting the development of subsystems and components for transcatheter heart valve and delivery system using Finite Element Analysis (FEA) and test method development.
Job Responsibilities:
  • Develop and validate test methods for components (nitinol, viscoelastic material like porcine pericardium etc.) or subsystems for transcatheter heart valves and delivery systems in accordance with quality system requirements.
  • Develop and validate FEA models for components (nitinol, viscoelastic material like porcine pericardium etc.) or subsystems for transcatheter heart valves and delivery systems in accordance with quality system requirements.
  • Design and document components and subsystems.
  • Procure components.
  • Develop assembly procedures.
  • Conduct engineering analysis and feasibility testing of components of subsystems to ensure proper fit and function.
  • Partner with Quality to conduct risk analysis and develop and execute design verification activities.
  • Partner with Manufacturing to develop manufacturing procedures and processes and transfer the product to external manufacturing houses.

Required Education and Experience:
  • A Bachelor of Science degree in Mechanical or Biomedical Engineering (or equivalent engineering degree) is required.
  • Minimum of 5+ years' experience in R&D or product development of medical devices, pharmaceutical or life sciences product technology. Level I, II, III DOE.
  • Minimum of 3 years of experience in FEA is required.
  • Minimum of 3 years of experience with Abaqus and/or equivalent software is required.
  • Knowledge of the product development process and applicable Quality System requirements in the medical device industry is required.

Skills and Abilities Required for This Job:
  • Must be able to work effectively and collaborate within cross-functional teams.
  • Must be able to effectively articulate (verbally and in writing) results and conclusions to technical and non-technical personnel.
  • Must have strong documentation skills.
  • Must take initiative and be able to conduct hands-on work.
  • Must be able to handle multiple tasks with high attention to detail.

Physical Requirements:
  • Ability to sit or stand for extended periods while working at a computer or in meetings.
  • Ability to work in a laboratory and/or manufacturing environment, including wearing appropriate PPE.
  • Ability to move between office, lab, and manufacturing floor environments as needed.

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