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Senior Controls Engineer Jobs in Toronto, ON (NOW HIRING)

Senior Controls Engineer

Mississauga, ON · On-site

CA$75K - CA$122K/yr

Overview The Controls and Automation Engineer provides leadership, operational support, and project support to the plant's Maintenance & Engineering teams. This position is responsible for designing ...

Overview The Controls and Automation Engineer provides leadership, operational support, and project support to the plant's Maintenance & Engineering teams. This position is responsible for designing ...

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Senior Controls Engineer information

See Toronto, ON salary details

$65.8K

$99.2K

$134.1K

How much do senior controls engineer jobs pay per year?

As of Aug 1, 2026, the average yearly pay for senior controls engineer in Toronto, ON is $99,177.00, according to ZipRecruiter salary data. Most workers in this role earn between $86,367.00 and $108,317.00 per year, depending on experience, location, and employer.

What are Senior Controls Engineers?

Senior Controls Engineers are experienced professionals who design, develop, and implement control systems for manufacturing processes, machinery, or automation equipment. They are responsible for programming controllers (such as PLCs), troubleshooting control system issues, and ensuring optimal system performance and safety. Senior Controls Engineers often lead project teams, mentor junior engineers, and collaborate with other departments to integrate new technologies. Their expertise is crucial for streamlining production, reducing downtime, and maintaining compliance with industry standards.

What is the difference between Senior Controls Engineer vs Controls Engineer?

AspectSenior Controls EngineerControls Engineer
Required CredentialsBachelor's degree in engineering, experience, possibly certifications like Certified Control Systems Technician (CCST)Bachelor's degree in engineering or related field, entry to mid-level experience
Work EnvironmentDesign, development, troubleshooting, project leadership in industrial or manufacturing settingsImplementing control systems, programming, testing, and maintenance in similar environments
Employer & Industry UsageManufacturing, automation, process control companiesSimilar industries, often as entry to mid-level roles within the same sectors

The main difference is experience level and responsibility. Senior Controls Engineers typically lead projects, design complex systems, and mentor junior staff, while Controls Engineers focus on implementing and maintaining control systems. Both roles require similar credentials and work in comparable environments, but the senior role involves more leadership and advanced technical skills.

What are the key skills and qualifications needed to thrive as a Senior Controls Engineer, and why are they important?

To thrive as a Senior Controls Engineer, you need a strong background in electrical engineering, automation, and control systems, often supported by a relevant bachelor's degree and several years of experience in industrial automation. Expertise in PLC programming, SCADA systems, HMI development, and knowledge of industry standards and certifications like ISA or PE are typically required. Strong analytical thinking, project management, and excellent communication skills help distinguish top performers in this role. These competencies ensure the effective design, implementation, and troubleshooting of complex control systems, which are critical for operational safety, efficiency, and project success.

What are some typical projects or responsibilities a Senior Controls Engineer can expect to handle in a manufacturing environment?

As a Senior Controls Engineer in a manufacturing setting, you can expect to lead the design, programming, and troubleshooting of automation systems such as PLCs, HMIs, and SCADA. Your responsibilities often include overseeing control system upgrades, optimizing equipment for efficiency, and ensuring compliance with safety standards. You will regularly collaborate with cross-functional teams—including maintenance, production, and IT—to implement solutions and support continuous improvement initiatives. Managing complex projects and mentoring junior engineers are also common aspects of the role.
What are the most commonly searched types of Controls Engineer jobs in Toronto, ON? The most popular types of Controls Engineer jobs in Toronto, ON are:
What cities near Toronto, ON are hiring for Senior Controls Engineer jobs? Cities near Toronto, ON with the most Senior Controls Engineer job openings:
Infographic showing various Senior Controls Engineer job openings in Toronto, ON as of July 2026, with employment types broken down into 91% Full Time, 7% Part Time, 1% Contract, and 1% Nights. Highlights an 90% Physical, 6% Hybrid, and 4% Remote job distribution, with an average salary of $99,177 per year, or $47.7 per hour.

Senior Controls Engineer

PepsiCo

Mississauga, ON • On-site

CA$75K - CA$122K/yr

Full-time

Re-posted 29 days ago


PepsiCo rating

7.5

Company rating: 7.5 out of 10

Based on 888 frontline employees who took The Breakroom Quiz

154th of 434 rated food and drinks producers


Job description

Overview

The Controls and Automation Engineer provides leadership, operational support, and project support to the plant’s Maintenance & Engineering teams. This position is responsible for designing, programming, repairing, and maintaining programmable logic controller (PLC) systems, automation devices, controls components, and overall electrical equipment used within PepsiCo facilities. This position also provides support to improve productivity and operating performance in the critical areas of health and safety, quality, production, cost, service, employee engagement, and other people/leadership objectives through the use of continuous improvement methodologies. This role and person should be recognized and accessed by the people in the plant as the key resource expert in the area. The role also provides a technical point of contact for the site to coach and develop technicians and lead the site’s controls agenda. The controls lead is an active member of the Engineering and Maintenance management team.

What you can expect from us:

  • Competitive compensation and comprehensive benefits designed to fit your unique needs
  • A dynamic and inclusive culture that promotes you to bring your whole-self to work
  • Inspiring positive change for people and the planet with sustainability goals
  • A supportive team that will encourage your professional growth and development

Total Compensation: $75,300 - $122,760


Responsibilities
  • Apply reliability expertise to stabilize and improve the operation, driving variation down and seeking improved TE through capital, procedural, and operational improvements
  •  Perform preventative maintenance, program, troubleshoot, and perform repairs on PLC systems, automation devices, controls components, and overall electrical equipment
  • Diagnoses equipment malfunctions and makes more complicated repairs or adjustments as needed. May perform preventative maintenance duties per manufacturer's specifications.
  • Manages major OHs on substations, line upgrades ect
  • Communicate and collaborate cross-functionally to assist teams to solve operational issues. Motivate team members across all departments to achieve plant and PBNA goals.
  • Ensure controls related work orders are scheduled and completed in a timely manner
  • Perform breakdown analysis on electrical failures
  • Plan, schedule, and execute projects, ensuring timely completion with minimal production disruption. Assist in the development, installation and commissioning of OPEX and Capital Projects
  • Support development of annual operating plan, yield improvement plans, and fixed budgets.
  • Assist in plant initiatives and direct line supervision as needed.
  • Required to work off-shift and weekends as needed to support projects and regular operations.
  • Direct activities of outside contractors working on assigned work.
  • Work independently under limited supervision (self-management)
  • Understand and support maintenance, repair and improvement of thermal processing equipment including heat exchangers, heat recovery systems and CIP systems.
  • Own and manage various OT softwares and plant data systems such as ZPI, MARS, Colos, ThinManager, WonderWare, Aveva etc.
  • Lead, Manage, Coach and Train others electricians on automation, electric, and controls equipment. Create and implement controls related training for the site
  • Demonstrate good oral and written communication skills through leading meetings, facilitating meetings, and preparing and administering written plant communications.
  • Develop yourself and your team to solve and manage the day-to-day operational issues and reach short-term and long-term performance and career goals.
  • Manages PLC log-book and ensures all 309A electricians follows process. Ensure RCAs are completed on any PLC changes.

Qualifications
  • Bachelor’s degree or equivalent experience required. Preferably in engineering, business, operations management, or similar field – technical background preferred.
  • Minimum 5 years’ experience in maintenance group trouble shooting field control issues with strong demonstrated competency
  • Lean Six Sigma Experience preferred, demonstrated by successful completion of major continuous improvement projects.
  • Industrial utility systems knowledge a plus
  • Strong working knowledge of Controls and electrical engineering/maintenance processes
  • Proficiency in Allen Bradley PLC5, 500 and Control Logix
  • Solid understanding of motor control and VFD operations
  • Experience with category III and IV Safety Circuits
  • Experience with different communication protocols DH+, Ethernet, Profibus, DeviceNET
  • Proficiency in Wonderware, FactoryTalk View, RSView software
  • Solid understanding of servers and databases to support IT/Server Room
  • Proficient in Microsoft Suite applications
  • Must be self-motivated, results and action oriented.
  • Ability to make independent and sound decisions.
  • Ability to conduct assessments and audits and evaluate to measure progress
  • Effective oral and written communication skills
  • Ability to give and receive constructive feedback
  • Ability to lead a team-based approach to decision making
  • Demonstrated ability to work in a results-oriented, challenging environment
  • Strong leadership with the ability to get results through mentoring others
  • Off-shift or weekend shift support may be required

Why work at PepsiCo

At PepsiCo, you’re invited to be a part of a global team of innovators who make, move, and sell these products—which are enjoyed by more than 1 billion people a day. A career at PepsiCo means working in a culture where everyone’s welcome. Here, you can dare to be yourself. No matter who you are or where you’re from, you can influence the people around you and the world at large. By showing up, you’ll have the opportunity to learn, develop and grow your skills for the future. Our supportive teams can fuel your professional goals to make a global impact on people and the planet. Join us. Dare for Better.

  • PepsiCo may use Artificial Intelligence as part of its hiring process. Specifically, we may use AI - based tools to screen, assess, or select applicants.
  • This posting is for an existing vacancy.
Qualifications:
  • Bachelor’s degree or equivalent experience required. Preferably in engineering, business, operations management, or similar field – technical background preferred.
  • Minimum 5 years’ experience in maintenance group trouble shooting field control issues with strong demonstrated competency
  • Lean Six Sigma Experience preferred, demonstrated by successful completion of major continuous improvement projects.
  • Industrial utility systems knowledge a plus
  • Strong working knowledge of Controls and electrical engineering/maintenance processes
  • Proficiency in Allen Bradley PLC5, 500 and Control Logix
  • Solid understanding of motor control and VFD operations
  • Experience with category III and IV Safety Circuits
  • Experience with different communication protocols DH+, Ethernet, Profibus, DeviceNET
  • Proficiency in Wonderware, FactoryTalk View, RSView software
  • Solid understanding of servers and databases to support IT/Server Room
  • Proficient in Microsoft Suite applications
  • Must be self-motivated, results and action oriented.
  • Ability to make independent and sound decisions.
  • Ability to conduct assessments and audits and evaluate to measure progress
  • Effective oral and written communication skills
  • Ability to give and receive constructive feedback
  • Ability to lead a team-based approach to decision making
  • Demonstrated ability to work in a results-oriented, challenging environment
  • Strong leadership with the ability to get results through mentoring others
  • Off-shift or weekend shift support may be required

Why work at PepsiCo

At PepsiCo, you’re invited to be a part of a global team of innovators who make, move, and sell these products—which are enjoyed by more than 1 billion people a day. A career at PepsiCo means working in a culture where everyone’s welcome. Here, you can dare to be yourself. No matter who you are or where you’re from, you can influence the people around you and the world at large. By showing up, you’ll have the opportunity to learn, develop and grow your skills for the future. Our supportive teams can fuel your professional goals to make a global impact on people and the planet. Join us. Dare for Better.

  • PepsiCo may use Artificial Intelligence as part of its hiring process. Specifically, we may use AI - based tools to screen, assess, or select applicants.
  • This posting is for an existing vacancy.
Education:UNAVAILABLEEmployment Type: FULL_TIME

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About PepsiCo

Sourced by ZipRecruiter

PepsiCo products are enjoyed by consumers more than one billion times a day in more than 200 countries and territories around the world. PepsiCo generated $86 billion in net revenue in 2022, driven by a complementary beverage and convenient foods portfolio that includes Lay's, Doritos, Cheetos, Gatorade, Pepsi-Cola, Mountain Dew, Quaker, and SodaStream. PepsiCo's product portfolio includes a wide range of enjoyable foods and beverages, including many iconic brands that generate more than $1 billion each in estimated annual retail sales.

Industry

Food and drink manufacturing

Company size

10,000+ Employees

Headquarters location

Purchase, NY, US

Year founded

1965