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Senior Control Systems Engineer Jobs in Illinois

Next Step Systems

Senior Trading Systems Engineer

Chicago, IL · On-site

$107K - $147K/yr

Senior Trading Systems Engineer, Chicago, IL This Senior Trading Systems Engineer position is 100% fully onsite. Responsibilities: - Work collaboratively with technology and business teams on all ...

Lean Synergy Solutions

Systems Engineer

Rockford, IL

$97K - $120K/yr

System Engineer CNC Machine Tool Commissioning Position Summary We have an immediate opening for a ... Troubleshoot and optimize multi-axis motion control systems, including open-loop and closed-loop ...

Baxter

Senior Systems Engineer

Round Lake, IL

$96K - $132K/yr

As a Senior Systems Engineer at Baxter, your work contributes directly to making a significant ... control best practices. What you'll be doin g Lead development of Design Inputs and Digital ...

Ingredion

Controls Systems Engineer

Bedford Park, IL · On-site

$84K - $112K/yr

Controls Systems Engineer LOCATION: Bedford Park, IL (Argo Plant)REPORTS TO ... Manager, Control System EngineeringWorkplace Type: OnsiteIngredion is hiring a Control Systems ...

Caterpillar

Control Systems Team Lead

Mossville, IL · On-site

Engineering Your Work Shapes the World at Caterpillar Inc. When you join Caterpillar, you're ... We are seeking a Control Systems Team Lead . This person will provide team leadership, resource ...

BiomeSense

Senior Systems Engineer

Chicago, IL · On-site

$100K - $125K/yr

Senior Systems Engineer Compensation: $100k-$125k salary + 0.1%-0.2% equity + benefits BiomeSense ... Comfort with scripting (Python or similar) for instrument control, test automation, or data ...

Caterpillar

Control Systems Team Lead

Mossville, IL · On-site

$128K - $192K/yr

Engineering Your Work Shapes the World at Caterpillar Inc. When you join Caterpillar, you're ... The Control Systems Lead is a senior technical leader responsible for end-to-end ownership of ...

AbbVie

Sr. Systems Engineer

North Chicago, IL

$100K - $137K/yr

As a Sr. Systems Engineer, you will be responsible for the integration of multiple disciplines to ensure robust patient-centric product design and performance. Responsibilities * You will be ...

AbbVie

Sr. Systems Engineer

North Chicago, IL

$100K - $137K/yr

As a Sr. Systems Engineer, you will be responsible for the integration of multiple disciplines to ensure robust patient-centric product design and performance. Responsibilities * You will be ...

AbbVie

Sr. Systems Engineer

North Chicago, IL · On-site

$109K/yr

As a Sr. Systems Engineer, you will be responsible for the integration of multiple disciplines to ensure robust patient-centric product design and performance. Responsibilities * You will be ...

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All JobsControl Systems Engineer JobsSenior Control Systems Engineer JobsSenior Control Systems Engineer Jobs in Illinois

Senior Control Systems Engineer information

See Illinois salary details

$95K

$167.6K

How much do senior control systems engineer jobs pay per year?

As of Aug 9, 2026, the average yearly pay for senior control systems engineer in Illinois is $161,071.00, according to ZipRecruiter salary data. Most workers in this role earn between $161,800.00 and $167,600.00 per year, depending on experience, location, and employer.

What is the difference between Senior Control Systems Engineer vs Control Systems Engineer?

AspectSenior Control Systems EngineerControl Systems Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like CSCP or ISABachelor's in Engineering, some certifications preferred
Work EnvironmentDesign, development, and troubleshooting of control systems in industrial settingsAssist in control system design and implementation, often under supervision
Employer & Industry UsageManufacturing, oil & gas, power plants, automation firmsSimilar industries, often entry to mid-level roles

The main difference between a Senior Control Systems Engineer and a Control Systems Engineer lies in experience, responsibilities, and expertise. Senior engineers typically lead projects, make complex decisions, and mentor junior staff, while control engineers focus on supporting design and implementation tasks. Both roles require relevant technical skills and industry experience, but seniority involves greater responsibility and leadership within control systems projects.

What are the key skills and qualifications needed to thrive as a senior control systems engineer?

To thrive as a Senior Control Systems Engineer, you need a strong background in electrical or control engineering, advanced knowledge of automation, and experience with process control systems, often supported by a relevant engineering degree and PE license. Expertise in PLC/DCS programming, SCADA systems, and familiarity with industry standards like ISA or IEC is essential. Strong analytical skills, leadership, and effective communication set top performers apart in this role. These competencies are crucial to ensure the safe, efficient, and reliable operation of complex industrial automation systems.

What are some common challenges faced by senior control systems engineers when working on large-scale automation projects?

Senior Control Systems Engineers often face challenges such as integrating new technologies with legacy systems, ensuring system reliability under varying operational conditions, and coordinating with multidisciplinary teams. Managing project timelines while troubleshooting complex automation issues requires strong technical knowledge and effective communication. Additionally, adapting to evolving industry standards and regulations is essential to ensure system compliance and safety.

What does a senior control systems engineer do?

A Senior Control Systems Engineer designs, develops, and oversees the implementation of automated control systems in various industries such as manufacturing, energy, and transportation. They are responsible for improving system efficiency, reliability, and safety by creating control algorithms, selecting hardware, and integrating software solutions. Senior engineers often lead teams, mentor junior staff, and collaborate with other departments to ensure successful project delivery. Their expertise is crucial in troubleshooting complex system issues and ensuring compliance with industry standards.
What are the most commonly searched types of Control Systems Engineer jobs in Illinois? The most popular types of Control Systems Engineer jobs in Illinois are:
What are popular job titles related to Senior Control Systems Engineer jobs in Illinois? For Senior Control Systems Engineer jobs in Illinois, the most frequently searched job titles are:
What job categories do people searching Senior Control Systems Engineer jobs in Illinois look for? The top searched job categories for Senior Control Systems Engineer jobs in Illinois are:
What cities in Illinois are hiring for Senior Control Systems Engineer jobs? Cities in Illinois with the most Senior Control Systems Engineer job openings:
What are popular job titles related to Senior Control Systems Engineer jobs in IL? For Senior Control Systems Engineer jobs in IL, the most frequently searched job titles are:
Senior Control Systems Engineer jobs near you
Infographic showing various Senior Control Systems Engineer job openings in Illinois as of August 2026, with employment types broken down into 89% Full Time, 7% Part Time, and 4% Contract. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $161,071 per year, or $77.4 per hour.

Engine Control Systems Engineer ( Full-time ) Chillicothe IL - DK

Central Business Solutions

Chillicothe, IL • On-site

Full-time

Re-posted 4 days ago

Job description

Role Description:
This role encompasses the design, development, and validation of electro-mechanical systems and mechatronic devices with the aim of optimizing engine performance and emissions. As an individual contributor within the Large Engine Controls team in the Large Power Systems Division (LPSD), you will be responsible for designing, building, and testing control strategies specific to LPSD engines. Working under the direction of technical team leads, you will apply your knowledge of engine systems, dynamic feedback control theory, simulation, and testing to meet customer specifications. Key responsibilities include collaborating with colleagues to refine system requirements, developing and verifying control algorithms through simulation and on-engine testing, as well as comprehensively documenting and presenting results.
What you will do:
  • Collaborate with process partners to develop and refine engine control system requirements.
  • Utilize expertise in engines and dynamic feedback controls-including frequency and time domain design, Multi Input Multi Output (MIMO) systems, digital signal processing, filter design, and logical control methodologies-to design and evaluate control features.
  • Develop and maintain Matlab/Simulink and GT-Power-based Model-in-Loop (MiL) simulation framework for use in design and verification of control algorithms.
  • Analyze and present data using advanced analysis and visualization tools such as Vector CANape, Matlab, and Python.
  • Deliver timely, high-quality simulation-driven design analyses and provide clear, actionable recommendations to stakeholders.

Education and Experience Requirements:
  • A Bachelor's degree in Mechanical Engineering or Electrical/Electronics Engineering is required
  • Professional experience in dynamic feedback control theory applied to design and analysis of spark-ignited engine control systems

Skills you will have:
  • Analytical Thinking: Working knowledge of techniques and tools that promote effective analysis; ability to determine the root cause of organizational problems and create alternative solutions that resolve these problems.
  • Communicating Complex Concepts: Working knowledge of effective presentation tools and techniques to ensure clear understanding; ability to use summarization and simplification techniques to explain complex technical concepts in simple, clear language appropriate to the audience.
  • Problem Solving: Working knowledge of approaches, tools, and techniques for recognizing, anticipating, and resolving organizational, operational, or process problems; ability to apply knowledge of problem solving appropriately to diverse situations.
  • Embedded Systems: Working knowledge of dynamic feedback control theory, discrete-time embedded systems, digital signal processing, logical control (finite state machines), and physics-based controls design.
  • Requirements Analysis: Basic understanding of tools, methods, and techniques of requirements analysis; ability to elicit, analyze and record required business functionality and non-functionality requirements to ensure the success of a system or software development project.
  • Technical Troubleshooting: Basic understanding of technical troubleshooting approaches, tools, and techniques; ability to anticipate, recognize, and resolve technical issues on hardware, software, application or operation. Working experience with tools like Matlab/Simulink, Vector CANape, GT-Power, etc., Apply knowledge of engines and control software to troubleshoot issues using fishbone diagrams using MiL and on-engine testing.
  • Product Development in Manufacturing: Basic understanding of MiL applied to engine controls, tools and techniques; ability to design, build and manage MiL frameworks. Familiarity with NPI, NTI, and CPI process.
  • Product Testing: Basic understanding of product testing approaches, techniques and tools; ability to design, plan, and execute testing strategies and tactics to ensure product quality at all stages of manufacturing, including MiL and on-engine environments.

Top candidates will possess:
  • A master's degree in engineering accompanied by professional experience in engine control systems design
  • Proficiency in classical control theory, specifically as applied to Multiple Input Multiple Output (MIMO) systems using both the time and frequency domain
  • Demonstrated experience developing engine control systems for gas, diesel, and dual fuel engines, including aftertreatment solutions
  • Advanced expertise in Matlab/Simulink with a focus on designing and verifying control concepts using GT-Power engine models.
  • Strong background in modeling dynamic systems through physics-based white box models, black box approaches, and system identification techniques
  • Exceptional analytical abilities and comprehensive understanding of complex engineering concepts and applications
  • Proven self-motivation with the capacity to effectively communicate technical concepts to team members, cross-functional groups, management, and external suppliers
  • Prior involvement in product development processes (NPI, NTI, and CPI)

Additional Information:
  • This position is Mossville, IL.
  • Domestic relocation assistance is available for this position.
  • Visa sponsorship is not available for this position.

Skills and Certifications [note: bold skills and certification are required]
Embedded Systems
Requirements Analysis
Product Development in Manufacturing
Product Testing
Dynamic Feedback Control Theory
Security Clearance Required: No
Visa Candidate Considered: No
Compensation
Base Salary - USD $97,530 to $120,000

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