Senior Advanced Manufacturing Engineer Jobs in Raleigh, NC

Job Description: Manufacturing / Programming Engineer (Advanced Manufacturing)

**Direct Hire **

Position Summary

The Manufacturing / Programming Engineer is responsible for developing, programming, and optimizing advanced manufacturing processes, equipment, and systems. This role combines hands-on manufacturing engineering with programming expertise to drive efficiency, precision, and automation across production operations. The engineer will support both new product introduction (NPI) and existing process improvements using data-driven and digitally integrated manufacturing solutions.

Key Responsibilities

Manufacturing Process Engineering

• Develop, improve, and maintain manufacturing processes for high-quality, cost-effective production.

• Design workflows, tooling, fixtures, and process documentation to ensure repeatability and efficiency.

• Support new product launches by defining manufacturing methods and process validation plans.

• Lead continuous improvement efforts focused on cycle time reduction, waste elimination, and throughput improvement.

Programming & CNC Systems

• Develop, test, and optimize CNC programs (mills, lathes, multi-axis machines) using CAM software.

• Edit machine code (G-code/M-code) and troubleshoot programming-related issues on the shop floor.

• Collaborate with machinists and operators to improve program efficiency and machining strategies.

• Maintain program libraries and version control systems.

Automation & Advanced Manufacturing

• Support implementation of automation solutions including robotics, PLCs, and vision systems.

• Develop or assist in programming automated systems, including PLC logic or robot paths (as applicable).

• Integrate advanced technologies such as CAD/CAM systems, digital twins, and Industry 4.0 tools.

• Work with cross-functional teams to modernize production systems and increase automation levels.

Production & Technical Support

• Provide technical support to production teams, troubleshooting manufacturing and programming issues.

• Conduct root cause analysis and implement corrective actions for defects, downtime, or inefficiencies.

• Monitor system performance and recommend improvements based on data analysis and KPIs.

• Work closely with maintenance teams to ensure equipment reliability and uptime.

Quality & Compliance

• Ensure all manufacturing programs and processes meet quality standards and specifications.

• Support development of PFMEA, control plans, and standard operating procedures (SOPs).

• Participate in audits and ensure compliance with internal and external standards.

Project Management

• Lead or contribute to engineering projects involving equipment upgrades, new lines, or process improvements.

• Coordinate activities across engineering, production, quality, and supply chain teams.

• Manage timelines, budgets, and technical deliverables for assigned projects.

Qualifications

Education

• Bachelor’s degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or related field.

Experience

• 3–7 years of experience in manufacturing engineering and/or CNC programming.

• Hands-on experience in machining environments, automation, or high-volume production.

Technical Skills

• Strong experience with:

• Working knowledge of:

Soft Skills

• Strong analytical thinking and problem-solving ability

• Effective communication with technical and non-technical teams

• Ability to work both independently and collaboratively in a fast-paced environment

• Strong attention to detail and commitment to quality

Preferred Qualifications

• Six Sigma Green Belt or equivalent certification

• Experience with Industry 4.0 technologies (IoT, MES systems, real-time data monitoring)

• Knowledge of toolpath optimization, cutting theory, and high-speed machining

• Experience with ERP/MRP systems

• Background in a regulated or high-precision industry (aerospace, medical, automotive)

Work Environment

• Manufacturing plant with regular time on the shop floor

• Hands-on involvement with machinery and programming systems

• May involve standing, walking, and occasional lifting

• Minimal travel for training or vendor support

Key Performance Indicators (KPIs)

• CNC program efficiency (cycle time reduction)

• Machine utilization and uptime

• Scrap and rework reduction

• Successful implementation of automation and process improvements

• On-time project delivery and cost performance

**Compensation & Benefits **

• Competitive salary based on experience

• Health, dental, and vision insurance

• Paid time off

You should be proficient in:

• Equipment Troubleshooting
• Troubleshooting Skills
• CNC Programming
• CNC Machine Setup & Changeover
• Advanced Inspection & Gauge Measurement
• Machine Geometry & Alignment
• Machine Setups for Production Runs

Machines & technologies you'll use:

• CNC Mill (3-4 axis VMC) (Fanuc)
• CAM Software (Mastercam, Autodesk Fusion 360, Siemens NX)
• CNC Lathe (5+ axis)