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Root Cause Analysis Engineer Jobs in Virginia (NOW HIRING)

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Senior Software Engineer

Chantilly, VA · On-site

$110 - $145/hr

Troubleshoot complex system issues by performing rigorous root-cause analysis and evaluating ... Mentor junior and mid-level engineers in best practices for software development and system ...

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Root Cause Analysis Engineer information

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$12

$55

$80

How much do root cause analysis engineer jobs pay per hour?

As of Aug 11, 2026, the average hourly pay for root cause analysis engineer in Virginia is $55.51, according to ZipRecruiter salary data. Most workers in this role earn between $39.81 and $73.89 per hour, depending on experience, location, and employer.

What is the difference between Root Cause Analysis Engineer vs Quality Engineer?

AspectRoot Cause Analysis EngineerQuality Engineer
CredentialsBachelor's in Engineering, certifications like Six Sigma or RCA toolsBachelor's in Engineering or Quality Management, certifications like ASQ CQE or Six Sigma
Work EnvironmentManufacturing, industrial, or process improvement settingsManufacturing, service, or product development environments
Industry UsageFocuses on identifying underlying causes of failures or defectsFocuses on ensuring product/service quality and compliance

While both roles aim to improve processes, the Root Cause Analysis Engineer specializes in diagnosing fundamental issues causing failures, whereas the Quality Engineer concentrates on maintaining overall product quality and compliance. The roles often overlap but differ in primary focus and scope.

What are the key skills and qualifications needed to thrive as a root cause analysis engineer?

To thrive as a Root Cause Analysis Engineer, you need strong analytical skills, a solid engineering background, and experience with problem-solving methodologies like Six Sigma or 8D. Familiarity with technical tools such as statistical analysis software, failure mode and effects analysis (FMEA), and quality management systems is typically required, along with relevant certifications like Six Sigma Green or Black Belt. Effective communication, attention to detail, and cross-functional collaboration are vital soft skills for conveying findings and driving corrective actions. These abilities ensure accurate diagnosis of issues, effective implementation of solutions, and prevention of recurring problems in complex systems.

What are some common challenges faced by root cause analysis engineers, and how can they be addressed?

Root Cause Analysis Engineers often encounter challenges such as incomplete data, time constraints for investigations, and coordinating input from multiple departments. Addressing these issues requires strong communication skills, a systematic approach to data collection, and the ability to facilitate cross-functional meetings. Building strong relationships with stakeholders and using established RCA tools (like 5 Whys or Fishbone diagrams) can help streamline the process and lead to more accurate, actionable conclusions.

What does a root cause analysis engineer do?

A Root Cause Analysis (RCA) Engineer specializes in investigating problems, failures, or defects in products, systems, or processes to identify their underlying causes. By using structured methodologies and analytical tools, they determine why issues occurred and recommend corrective actions to prevent recurrence. Their work often involves collaborating with cross-functional teams, collecting and analyzing data, and documenting findings to improve overall quality and reliability. Root Cause Analysis Engineers play a crucial role in industries such as manufacturing, engineering, and IT, ensuring continuous improvement and operational excellence.
What are popular job titles related to Root Cause Analysis Engineer jobs in Virginia? For Root Cause Analysis Engineer jobs in Virginia, the most frequently searched job titles are:
What job categories do people searching Root Cause Analysis Engineer jobs in Virginia look for? The top searched job categories for Root Cause Analysis Engineer jobs in Virginia are:
What cities in Virginia are hiring for Root Cause Analysis Engineer jobs? Cities in Virginia with the most Root Cause Analysis Engineer job openings:
Root Cause Analysis Engineer jobs near you

Manufacturing Process Engineer

Prestige Brands

Lynchburg, VA • On-site

Full-time

Re-posted 13 days ago

Job description

For over 150 years, Fleet Laboratories’ success has come from adapting to a changing world with creative thinking and innovative product development. We've grown into a global leader of over 100 personal health and beauty products. As the world keeps evolving, so will we, with unique new technologies and products that help our customer’s look and feel your best.
OCCUPATIONAL SUMMARY:
This role will be responsible for driving production losses to zero and delivering breakthrough results in the assigned area as well as lead continuous improvement activities through detailed data analysis and root cause problem solving tools.
Salary Range: Starting at $67,000
ACCOUNTABILITES:
  • Ensure processes are being improved for Safety, Compliance and Operational Efficiency.
  • Ensure assigned tasks are being completed by due date.
  • Maintain records of work completed and in process as well as results.
  • Develop plans for Continuous Improvement Actions.
  • Lead activities to implement Continuous Improvement activities.
RESPONSIBILITIES:
  • Conduct Root Cause Analysis to identify, prioritize and eliminate process losses.
  • Apply process improvement tools including statistical process control, process mapping, control charts, design of experiments, Lean methodology and process capability studies.
  • Interact with cross functional partners and Supplier Quality Engineer’s to ensure effective implementation of new products.
  • Own change management and validation processes for a designated process. Update process control strategies and operating procedures as changes occur.
  • Develop standards and train line technicians for continuous improvement at the line.
  • Support Quality department in establishing, implementing, and maintaining Quality Management System.
  • Drive cost savings through improved productivity, material utilization improvements and by optimizing labor.
  • Develop innovative process equipment solutions to deliver superior consumer driven product designs.
  • Perform other duties as required.

QUALIFICATIONS:
  • B.S. Degree in an Engineering Discipline
  • 0 to 3+ years of experience in a fast-paced manufacturing environment, with a background in root cause problem solving, Lean Manufacturing practices, and continuous improvement.
  • Working knowledge of a wide variety of manufacturing processes and mathematical/engineering methods to solve problems in a manufacturing environment
  • Analytical problem solving and information gathering skills (Key Performance Indicator reporting, gap analysis, Kaizen, Loss Tree, cause-and-effect diagrams, 5-whys, etc.)
  • Lean tools (i.e poka yoke / mistake proofing / pFMEA, SMED, Standard work, value stream mapping, TPM, 5S, continuous flow, visual factory, pull systems / Kanban, etc.)
  • Working knowledge of Equipment and Process Validation, statistical sampling methods and cGMP (current Good Manufacturing Practices)
  • Excellent computer and communication skills

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