Senior Design Engineer
Endicott, NY · On-site +1
Hybrid or remote work will be considered with 25% travel requirement. Essential Duties and ... Apply design expertise with plastics (injection molding) and metals (stamping, machining)
Senior Design Engineer
Endicott, NY · On-site +1
Hybrid or remote work will be considered with 25% travel requirement. Essential Duties and ... Apply design expertise with plastics (injection molding) and metals (stamping, machining)
Remote Crimping Machines information
What are some common challenges faced by operators working with remote crimping machines, and how can they be addressed?
Operators of remote crimping machines often encounter challenges such as ensuring consistent crimp quality across different batches and troubleshooting connectivity or software issues that may arise due to the remote operation setup. Effective communication with maintenance and technical support teams is essential, as is staying up-to-date with training on both the hardware and associated control software. Proactively monitoring machine performance data and participating in regular virtual team check-ins can help address issues quickly and maintain high productivity.
What are remote crimping machines?
Remote crimping machines are specialized devices used to join or terminate wires and cables by compressing a connector onto them from a distance. These machines can be operated remotely, often through a control panel or software interface, allowing for safer and more efficient handling, especially in hazardous or hard-to-reach environments. Remote crimping machines are widely used in industries such as electrical, telecommunications, and manufacturing, where consistent and reliable crimps are essential. They help improve productivity and ensure high-quality connections while reducing the risk to workers.
What is the difference between Remote Crimping Machines vs Cable Assemblers?
| Aspect | Remote Crimping Machines | Cable Assemblers |
|---|---|---|
| Credentials | Technical training, certifications in electrical or mechanical work | High school diploma, on-the-job training |
| Work Environment | Manufacturing facilities, workshops, or remote locations | Assembly lines, manufacturing plants, or on-site |
| Industry Usage | Electrical, telecommunications, automotive manufacturing | Electronics, telecommunications, appliance assembly |
Remote Crimping Machines are specialized equipment used to automate or assist in crimping connectors, often operated by trained technicians. Cable Assemblers manually assemble and crimp cables, typically working on assembly lines. While both roles involve working with cables and connectors, Remote Crimping Machines focus on machine operation and maintenance, whereas Cable Assemblers focus on manual assembly tasks.
What are the key skills and qualifications needed to thrive as a Remote Crimping Machine Operator, and why are they important?
To thrive as a Remote Crimping Machine Operator, you need a solid understanding of mechanical systems, attention to detail, and experience with wire or cable crimping, typically supported by a high school diploma or equivalent technical training. Familiarity with automated crimping machines, quality control systems, and remote monitoring software is often required. Strong problem-solving skills, communication, and the ability to work independently are crucial soft skills for this role. These abilities ensure precise, efficient production and quick issue resolution, which are vital for maintaining product quality and meeting production targets.
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Posted 7 days ago
Job description
Position Summary:
The Senior Design Engineer is responsible for leading the technical aspects of product design projects from concept through launch, with a strong focus on connector product design. This role requires expertise in plastics and metals manufacturing processes, application of lean product development techniques, and collaboration across multiple functions to deliver innovative, high-quality designs that meet customer requirements and industry standards. The Senior Design Engineer is expected to set direction, make higher-level technical decisions, and guide less experienced engineers. This role is intended to be a technical leader and mentor in addition to being a strong contributor.
Hybrid or remote work will be considered with 25% travel requirement.
Essential Duties and Responsibilities:
- Owns the entire product design lifecycle with more autonomy and accountability. Manages technical aspects of product design projects from ideation to launch, applying lean product development principles
- Utilize creativity and engineering expertise to develop product concepts and select the most efficient methods for knowledge acquisition and design execution
- Create and maintain engineering documentation (BOMs, ECNs, drawings, models) using SolidWorks or CREO with ePDM
- Apply design expertise with plastics (injection molding) and metals (stamping, machining).
- Incorporate knowledge of connector manufacturing processes, including progressive die stamping, injection molding, crimping, ultrasonic welding, and assembly
- Perform tolerance analysis and apply GD&T to ensure product performance and manufacturability
- Develop comprehensive test plans to meet product requirements
- Conduct or oversee connector testing, including tensile testing, cross-sections, temperature rise, and MIL-SPEC testing
- Collaborate with test labs or perform in-house testing to qualify designs
- Utilize engineering analysis tools such as finite element analysis, mold flow simulation, heat transfer, and electrical simulation (desired)
- Mentors Product Design Engineers
- Work independently or within cross-functional teams, including external engineering services and suppliers
- Communicate effectively with customers regarding documentation and technical requirements. Seen as a senior customer-facing technical partner
- Support other departments with technical input and documentation as needed
- Present design concepts, test results, and recommendations clearly to stakeholders
- Apply a continuous improvement mindset to all tasks, utilizing Lean tools such as root cause analysis, A3 reports, and knowledge reports
- Follow all safety policies and company procedures, striving for zero incidents
- Maintain workplace organization through 5S/housekeeping practices
- Pursue ongoing professional development and training to expand skills and knowledge
- Perform other duties as assigned by management
Qualifications:
- Bachelor’s degree in Engineering required; Mechanical Engineering preferred
- Minimum 5 years of experience in connector product design
- Proficiency in SolidWorks and CREO with commitment to best modeling practices
- Expertise in creating engineering drawings, GD&T, and tolerance analysis
- Experience with connector manufacturing standards such as MIL-DTL-5015, MIL-DTL-38999, MIL-DTL-28482, UL, IEC, etc and ability to apply them
- Connector prototyping experience, including 3D printing and contact/connector prototypes
- Proficiency with MS Office Suite (Excel at intermediate level or higher)
- Experience using ERP systems and project management platforms
- Strong decision-making skills with the ability to explain and justify design choices
- Expected to set direction and resolve complex issues
- Excellent written, verbal, and presentation skills
- Working knowledge of Lean manufacturing tools and methodologies
- Eligibility to work in the U.S. (sponsorship not available)
- Fluency in English
- Experience with advanced engineering analysis tools (FEA, mold flow, thermal/electrical simulation) preferred
- Demonstrated fluency in complex technical concepts preferred
About the Company:
Amphenol Industrial Operations, headquartered in Endicott, New York with global manufacturing, sales and marketing locations, specializes in delivering a comprehensive range of high-reliability power and signal connectors along with interconnection systems designed specifically for industrial applications. Our solutions cater to diverse industrial sectors such as alternative energy, power generation and storage, rail and mass transit, process control, automotive manufacturing, heavy equipment, wireless base stations, and petrochemical industries.
Disclaimer:
This job description reflects the general nature and level of work expected for this role. It is not intended to be a comprehensive list of all duties, responsibilities, skills, or qualifications. Management may assign additional tasks or modify responsibilities as needed to meet business needs.