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Reliability Engineer Jobs in Iowa (NOW HIRING)

HYCAST LLC

Maintenance Reliability Engineer

Fairfield, IA · On-site

$82K - $127K/yr

Job Title Maintenance Reliability Engineer - Foundry Operations Reports To Maintenance Manager Position Summary The Maintenance Reliability Engineer is responsible for improving equipment reliability ...

Apply Early

HYCAST LLC

Maintenance Reliability Engineer

Fairfield, IA · On-site

$82K - $127K/yr

Job Title Maintenance Reliability Engineer - Foundry Operations Reports To Maintenance Manager Position Summary The Maintenance Reliability Engineer is responsible for improving equipment reliability ...

Apply Early

Zinpro

Reliability Project Manager

Garner, IA · On-site

$115K - $135K/yr

Our Culture of Care - Zinpro ® Position Summary Reporting to the Reliability Engineer, the Reliability Project Manager is a key contributor to Zinpro's success by leading productivity and ...

Arconic

Reliability Specialist

Bettendorf, IA · On-site

$51.25 - $68/hr

Definition of reliability based queries and reports to support a continuous improvement process * Performance of RCA's on contributors to yield, utilization and capacity losses (attributed to ...

Arconic

Reliability Specialist

Bettendorf, IA · On-site

$51.25 - $68/hr

Definition of reliability based queries and reports to support a continuous improvement process * Performance of RCA's on contributors to yield, utilization and capacity losses (attributed to ...

Arconic

Reliability Specialist

Bettendorf, IA

$51.25 - $68/hr

Definition of reliability based queries and reports to support a continuous improvement process * Performance of RCA's on contributors to yield, utilization and capacity losses (attributed to ...

Archer Daniels Midland

Bachelor's degree in engineering (Mechanical or Industrial), or a similar technical discipline * 8+ years' progressive experience in experience in the reliability field, with at least 3 years in a ...

Wells Fargo

Principal Engineer

West Des Moines, IA · Hybrid

This Engineer will adopt an SRE organization through Observability, Automation and AI solutions and must have strong communication skills and the ability to mentor. You'll provide expert advice and ...

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All JobsReliability Engineer JobsReliability Engineer Jobs in Iowa

Reliability Engineer information

See Iowa salary details

$57.3K

$110.8K

$132.4K

How much do reliability engineer jobs pay per year?

As of Jul 1, 2026, the average yearly pay for reliability engineer in Iowa is $110,808.00, according to ZipRecruiter salary data. Most workers in this role earn between $96,300.00 and $121,200.00 per year, depending on experience, location, and employer.

What are some typical challenges Reliability Engineers face when implementing preventive maintenance strategies?

Reliability Engineers often encounter challenges such as balancing preventive maintenance schedules with production demands, ensuring buy-in from operations teams, and accurately predicting equipment failures. They must analyze large sets of historical data to identify trends and root causes, which can be complex in facilities with diverse machinery. Collaboration with maintenance, operations, and engineering teams is essential to develop effective strategies that minimize downtime while optimizing resources.

What does a reliability engineer do?

A reliability engineer is responsible for ensuring that systems, equipment, or products perform consistently and without failure over time. They analyze failure data, develop maintenance strategies, and implement improvements using tools like FMEA and root cause analysis to enhance reliability and reduce downtime.

What are the key skills and qualifications needed to thrive as a Reliability Engineer, and why are they important?

To thrive as a Reliability Engineer, you need a solid background in engineering principles, failure analysis, and reliability modeling, typically with a degree in engineering or a related field. Familiarity with tools such as FMEA, Root Cause Analysis (RCA), reliability-centered maintenance (RCM) software, and certifications like Certified Reliability Engineer (CRE) are highly valued. Strong problem-solving abilities, attention to detail, and effective communication are crucial soft skills in this role. These skills ensure systems are dependable, downtime is minimized, and organizational performance and safety are optimized.

What is the difference between Reliability Engineer vs Maintenance Engineer?

AspectReliability EngineerMaintenance Engineer
CredentialsTypically requires engineering degree, certifications in reliability or asset managementOften requires engineering or technical diploma, certifications in maintenance or equipment repair
Work EnvironmentFocuses on analysis, design, and improvement of systems for reliabilityHands-on maintenance, repair, and troubleshooting of equipment
Industry UsageCommon in manufacturing, energy, aerospace, and industrial sectorsPrevalent in manufacturing, facilities, and industrial plants

Reliability Engineers focus on designing and improving systems to prevent failures, using data analysis and modeling. Maintenance Engineers perform hands-on repairs and upkeep of equipment to ensure operational continuity. While both roles aim to optimize equipment performance, Reliability Engineers work proactively on system reliability, whereas Maintenance Engineers handle reactive and scheduled maintenance tasks.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or senior software engineering roles can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

Will SRE be replaced by ai?

Reliability Engineers (SREs) focus on maintaining system availability and performance, and AI tools are increasingly used to automate monitoring, incident response, and data analysis. While AI can augment SRE tasks, it is unlikely to fully replace the need for human expertise in designing, managing, and improving complex systems. SREs will continue to adapt by integrating AI technologies into their workflows to enhance reliability efforts.

What Does a Reliability Engineer Do?

As a reliability engineer, your duties are to test and evaluate the manufacturing of products and components and ensure that the procedures are efficient and do not lead to abnormally high maintenance or operational costs. Your other responsibilities are to find solutions to product reliability risks. You may manage risk in a supply chain, develop loss prevention strategies, and track the entire lifecycle of product development, from building prototypes to moving a product into full-scale production. You analyze information from department heads and recommend strategies to reduce risk and ensure that the product works reliably.

What are Reliability Engineers?

Reliability Engineers are professionals responsible for ensuring that systems, equipment, or processes function consistently and efficiently over time. They analyze data, identify potential points of failure, and develop maintenance strategies to improve system reliability and minimize downtime. Their work spans various industries, including manufacturing, energy, and technology, and often involves collaborating with design, operations, and maintenance teams. By implementing reliability-centered maintenance and predictive analysis, they help organizations save costs and increase safety.

What is the role of a reliability engineer?

A reliability engineer is responsible for ensuring that systems, equipment, or products perform consistently and dependably over time. They analyze failure data, develop maintenance strategies, and implement improvements to enhance reliability, often using tools like FMEA and root cause analysis. This role typically requires strong problem-solving skills and knowledge of engineering principles.
More about Reliability Engineer jobs
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Reliability Engineer jobs near you

Maintenance Reliability Engineer

HYCAST LLC

Fairfield, IA • On-site

$82K - $127K/yr

Full-time

Medical, Dental, Vision, Life, PTO

Posted 26 days ago

Be an early applicant

Job description

Job Title

Maintenance Reliability Engineer – Foundry Operations

Reports To

Maintenance Manager

Position Summary

The Maintenance Reliability Engineer is responsible for improving equipment reliability, uptime, and maintainability across all foundry operations. This role bridges maintenance, engineering, and operations to eliminate unplanned downtime, extend asset life, and support safe, cost-effective production. The position focuses on root cause failure analysis, preventive and predictive maintenance optimization, reliability-centered maintenance (RCM), and continuous improvement of foundry equipment and systems.

Key Responsibilities

Reliability & Asset Performance

  • Develop and execute reliability strategies for critical foundry assets including melting furnaces, molding lines, core machines, shakeout, sand systems, conveyors, and material handling equipment
  • Lead Root Cause Failure Analysis (RCFA) and implement permanent corrective actions
  • Track, analyze, and report reliability KPIs such as MTBF, MTTR, equipment availability, and downtime trends
  • Identify chronic equipment issues and drive long-term solutions

Maintenance Strategy & Planning

  • Design, optimize, and maintain Preventive Maintenance (PM) and Predictive Maintenance (PdM) programs
  • Support condition monitoring efforts (vibration, thermography, oil analysis, ultrasound, etc.)
  • Improve job plans, task frequencies, and maintenance standards based on failure data
  • Partner with maintenance planners and supervisors to improve schedule compliance and wrench time

Engineering & Continuous Improvement

  • Support capital projects, equipment upgrades, and new equipment installations with a focus on reliability and maintainability
  • Perform Failure Modes and Effects Analysis (FMEA) on existing and new assets
  • Standardize parts, tools, and maintenance procedures to reduce complexity and cost
  • Drive continuous improvement initiatives using Lean, TPM, or Six Sigma methodologies

Safety, Compliance & Documentation

  • Ensure all reliability and maintenance activities comply with safety, environmental, and regulatory requirements
  • Support MOC (Management of Change) processes related to equipment modifications
  • Maintain accurate asset records, BOMs, and maintenance documentation within the CMMS

Cross-Functional Collaboration

  • Work closely with operations, maintenance, engineering, and purchasing teams to align reliability goals
  • Provide technical guidance and training to maintenance technicians
  • Support outage planning and major maintenance events

Required Qualifications

  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Industrial Engineering, or related field is preferred
  • 5–10 years of experience in maintenance, reliability, or engineering within a foundry or heavy industrial environment
  • Strong understanding of rotating equipment, hydraulics, pneumatics, and industrial power systems
  • Experience with CMMS systems and reliability data analysis
  • Proven ability to lead RCFA and drive corrective actions

Preferred Qualifications

  • Foundry-specific experience (iron, steel, aluminum, or other metal casting)
  • Certification or training in Reliability Engineering, RCM, TPM, or Six Sigma
  • Experience with furnace systems, sand handling, dust collection, and high-temperature processes
  • Familiarity with OSHA, NFPA, and environmental compliance in industrial settings 

Key Competencies

  • Analytical and problem-solving mindset
  • Strong communication and cross-functional leadership skills
  • Hands-on technical aptitude
  • Data-driven decision making
  • Continuous improvement orientation

Physical & Work Environment

  • Manufacturing/foundry environment with exposure to heat, dust, noise, and industrial equipment
  • Ability to walk plant floor, climb ladders, and respond to equipment issues as needed
  • Occasional off-shift or weekend support during outages or critical failures

Company Description

HyCast Foundry is a premier U.S. foundry specializing in the production of high-quality gray and ductile iron castings. Committed to safety, sustainability, and operational excellence, HyCast aims to drive innovation in the metal casting industry while fostering a collaborative and dynamic workplace culture.