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Process Simulation Engineer Jobs (NOW HIRING)

Freeform

Simulation Engineer

Los Angeles, CA · On-site

... fusion process * Work with software engineers to integrate low-level solvers into simulation ... pipelines and interface with hardware systems * Guide the integration of computational geometry and ...

Aegis Worldwide

Simulation Engineer

Asheville, NC · On-site

$95K - $100K/yr

Support efforts to automate analysis processes through scripting and tool development. * Stay current on emerging simulation technologies and engineering techniques. Qualifications Required

Kiongroup

Simulation Engineer

Plano, TX · On-site +1

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

Kion Group AG

Simulation Engineer

Grand Rapids, MI · On-site

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

Kiongroup

Simulation Engineer

Atlanta, GA · On-site +1

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

Waltonen

Robotic Simulation

Warren, MI · On-site

Waltonen Engineering is actively seeking a Robotic Simulator to join our team! Responsibilities * Report to Robotic Simulation Lead * Utilize Process Simulate to simulate the movement of robotic ...

Kiongroup

Simulation Engineer

Plano, TX · On-site +1

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

Kiongroup

Simulation Engineer

Wauwatosa, WI · On-site +1

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

KBR, Inc.

AGMS Simulation Engineer

Redstone Arsenal, AL · On-site

AGMS Simulation Engineer Program Summary KBR's Defense and Technology Solutions division delivers ... Familiarity with DoD acquisition, test processes, and VV&A standards is a plus. Belong, Connect and ...

KBR, Inc.

ATI Simulation Engineer

Redstone Arsenal, AL · On-site

ATI Simulation Engineer Program Summary KBR's Defense and Technology Solutions division delivers ... Familiarity with DoD S&T processes, acquisition frameworks, and VV&A standards is a plus. Belong ...

Toyota

Simulation Engineer

Salisbury, NC

We are dedicated to advancing automotive engineering and maximizing racetrack success. We partner ... Document modeling approaches, simulation results, and validation processes. * Participate in Agile ...

KBR

AGMS Simulation Engineer

Redstone Arsenal, AL

AGMS Simulation Engineer Program Summary KBR's Defense and Technology Solutions division delivers ... Familiarity with DoD acquisition, test processes, and VV&A standards is a plus. Belong, Connect and ...

KBR

ATI Simulation Engineer

Redstone Arsenal, AL · On-site

ATI Simulation Engineer Program Summary KBR's Defense and Technology Solutions division delivers ... Familiarity with DoD S&T processes, acquisition frameworks, and VV&A standards is a plus. Belong ...

Toyota

Simulation Engineer

Salisbury, NC

We are dedicated to advancing automotive engineering and maximizing success. We partner with the ... Document modeling approaches, simulation results, and validation processes. * Participate in Agile ...

Kiongroup

Simulation Engineer

Grand Rapids, MI · On-site +1

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

Kiongroup

Simulation Engineer

Atlanta, GA · On-site +1

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

Kiongroup

Simulation Engineer

Grand Rapids, MI · On-site +1

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

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All JobsProcess Simulation Engineer Jobs

Process Simulation Engineer information

See salary details

$49.5K

$92K

$142.5K

How much do process simulation engineer jobs pay per year?

As of Jun 27, 2026, the average yearly pay for process simulation engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What are some typical challenges a Process Simulation Engineer faces when integrating simulation models into existing operations?

A common challenge for Process Simulation Engineers is ensuring that simulation models accurately reflect real-world plant operations, which often involves dealing with incomplete or outdated process data. Collaboration with cross-functional teams, such as operations, process design, and IT, is crucial for gathering accurate information and validating models. Additionally, integrating simulation results into operational decision-making can require effective communication to bridge the gap between technical modeling and practical application. Successful engineers are adept at troubleshooting discrepancies and adapting models to evolving process requirements.

What are the key skills and qualifications needed to thrive as a Process Simulation Engineer, and why are they important?

To thrive as a Process Simulation Engineer, you need a strong background in chemical or process engineering, proficiency in mathematical modeling, and typically a relevant engineering degree. Familiarity with simulation software such as Aspen Plus, HYSYS, or MATLAB, as well as knowledge of process control systems, is essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure accurate process optimization, improved system performance, and successful project outcomes in industrial environments.

What is the difference between Process Simulation Engineer vs Chemical Process Engineer?

AspectProcess Simulation EngineerChemical Process Engineer
CredentialsBachelor's or Master's in Chemical Engineering or related field; proficiency in simulation softwareBachelor's or Master's in Chemical Engineering; often includes process design experience
Work EnvironmentDesign labs, engineering firms, manufacturing plantsRefineries, chemical plants, R&D labs
Industry UsagePrimarily in process design, optimization, and simulationProcess design, plant operation, process improvement
Common Search/ComparisonYesYes

The Process Simulation Engineer focuses on creating and analyzing process models using simulation software to optimize chemical processes. In contrast, the Chemical Process Engineer is involved in designing, developing, and improving chemical manufacturing processes, often working directly on plant operations. Both roles require a strong background in chemical engineering and share overlapping skills, but their primary responsibilities and work environments differ slightly.

What are Process Simulation Engineers?

Process Simulation Engineers are professionals who use advanced computer modeling and simulation software to design, analyze, and optimize industrial processes, particularly in fields like chemical, oil and gas, pharmaceuticals, and manufacturing. They create virtual models of production systems to predict performance, troubleshoot issues, and propose improvements before implementation in the real world. Their work helps companies increase efficiency, reduce costs, ensure safety, and comply with environmental regulations.
More about Process Simulation Engineer jobs
What cities are hiring for Process Simulation Engineer jobs? Cities with the most Process Simulation Engineer job openings:
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What job categories do people searching Process Simulation Engineer jobs look for? The top searched job categories for Process Simulation Engineer jobs are:
Process Simulation Engineer jobs near you
Infographic showing various Process Simulation Engineer job openings in the United States as of June 2026, with employment types broken down into 50% Full Time, 25% Temporary, and 25% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.

Simulation Engineer

Freeform

Los Angeles, CA • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 4 days ago

Job description

SIMULATION ENGINEER
Freeform builds AI-native manufacturing systems that unify software, hardware, and physics to produce industrial-scale parts at the speed of human ideation. By treating manufacturing as a single integrated system, we unlock a new era of innovation where complex hardware is designed, built, and scaled without limits.
As a Simulation Engineer at Freeform, you will be responsible for developing physics-based, data-driven models that enable the first production scale, high quality, and fully automated metal 3D printing factory capability. We are looking for someone with deep knowledge in physical simulations and multi-physics phenomena who can develop sophisticated models from scratch for undefined or previously unsolved problem statements. This person needs to be comfortable working in an interdisciplinary environment that iterates quickly and decisively.
3D printing experience is not required to be successful here - rather we look for smart, motivated, collaborative engineers who love solving hard problems and creating amazing technology!
Responsibilities:
  • Develop high-performance numerical solvers for simulating the physics of advanced metal 3D printing systems
  • Implement numerical simulation models for real-time or near-real-time performance on HPC or GPU platforms
  • Work with software engineers to build and deploy physics-based and data-driven models of the laser powder bed fusion process
  • Work with software engineers to integrate low-level solvers into simulation pipelines and interface with hardware systems
  • Guide the integration of computational geometry and meshing techniques to support large-scale, physics-driven simulations
  • Architect simulation modules for execution on specialized compute hardware including FPGAs and GPUs
  • Contribute to the development of model-predictive control strategies alongside control engineers
  • Generate and maintain documentation for all algorithms, solvers, and integrated systems

Basic Qualifications:
  • Master's degree in applied mathematics, physics, computer science, mechanical engineering, or a related technical field
  • A PhD in one of the above fields in lieu of industry experience
  • Demonstrated experience writing low-level numerical solvers for physical simulations
  • Strong programming skills in C, C++, or CUDA
  • Experience developing simulations in a high-performance compute environment (i.e. running on GPUs)
  • Academic or professional familiarity with solid mechanics, continuum mechanics, or other physical modeling domains

Nice to Have:
  • Experience with real-time or near-real-time simulations on GPU or parallel computing platforms
  • Experience with direct numerical simulation (DNS) models
  • Familiarity with solid mechanics, continuum mechanics, or other physical modeling domains
  • Experience with thermo-elastic or thermo-elastoplastic modeling
  • Familiarity with computational geometry and meshing techniques
  • Experience with data-driven modeling techniques and hybrid physics/data simulation methods
  • Familiarity with optimization techniques and control theory
  • Experience with 2D and 3D meshing libraries and tools
  • Creative problem solver with a strong foundation in first-principles thinking and numerical analysis
  • Strong written and verbal communication skills

Location:
  • Based in Hawthorne, our vertically integrated facility brings technology development, R&D, and production together under one roof. We operate at the center of LA's deep tech ecosystem, surrounded by some of the most ambitious hardware innovation happening anywhere in the country.
  • Our fast-paced, cross-functional environment is built on close collaboration, and as such, this role requires full-time onsite presence (five days a week), with very limited exceptions.

What We Offer:
  • We have an inclusive and diverse culture that values collaboration, learning, and making deliberate data-driven decisions.
  • We offer a unique opportunity to be an early and integral member of a rapidly growing company that is scaling a world-changing technology.
  • Benefits
    • Significant stock option packages
    • 100% employer-paid Medical, Dental, and Vision insurance (premium PPO and HMO options)
    • Life insurance
    • Traditional and Roth 401(k)
    • Relocation assistance provided
    • Paid vacation, sick leave, and company holidays
    • Generous Paid Parental Leave and extended transition back to work for the birthing parent
    • Free daily catered lunch and dinner, and fully stocked kitchenette
    • Casual dress, flexible work hours, and regular catered team building events
  • Compensation
    • As a growing company, the salary range is intentionally wide as we determine the most appropriate package for each individual taking into consideration years of experience, educational background, and unique skills and abilities as demonstrated throughout the interview process. Our intent is to offer a salary that is commensurate for the company's current stage of development and allows the employee to grow and develop within a role.
    • In addition to the significant stock option package, the estimated salary range for this role is $115,000-$150,000. The upper end of the range is reserved for individuals who demonstrate exceptional experience, deep domain mastery, and a proven history of high performance and impact.
  • Freeform is an Equal Opportunity Employer that values diversity; employment with Freeform is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

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