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Process Simulation Engineer Jobs (NOW HIRING)

... fusion process. * Work with software engineers to integrate low-level solvers into simulation ... pipelines and interface with hardware systems. * Guide the integration of computational geometry ...

... fusion process. * Work with software engineers to integrate low-level solvers into simulation ... pipelines and interface with hardware systems. * Guide the integration of computational geometry ...

... fusion process. * Work with software engineers to integrate low-level solvers into simulation ... pipelines and interface with hardware systems. * Guide the integration of computational geometry ...

Description The Simulation Discrete Event Engineer estimates process capability and improves its efficiency by utilizing discrete event simulations techniques in conjunction with reliability and down ...

The Simulation Engineer is responsible for building simulation models to predict throughput for new ... The candidate must have a thorough understanding of vehicle manufacturing and operations processes.

Simulation Engineer

Atlanta, GA · On-site +1

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

Simulation Engineer

Wauwatosa, WI · On-site +1

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

Simulation Engineer

Plano, TX · On-site +1

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

Simulation Engineer

Grand Rapids, MI · On-site

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

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Simulation Engineer

Warren, MI · On-site

$45 - $60/hr

We are seeking a Simulation Engineer to support manufacturing engineering teams in analyzing ... Support manufacturing engineering teams with process optimization and continuous improvement ...

Simulation Engineer

Salt Lake City, UT · On-site +1

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

Simulation Engineer

Grand Rapids, MI · On-site +1

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

Simulation Engineer

Grand Rapids, MI · On-site +1

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

Simulation Engineer

Salt Lake City, UT · On-site +1

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

Simulation Engineer

Atlanta, GA · On-site +1

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

Simulation Engineer

Plano, TX · On-site +1

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

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Process Simulation Engineer information

See salary details

$49.5K

$92K

$142.5K

How much do process simulation engineer jobs pay per year?

As of Jun 4, 2026, the average yearly pay for process simulation engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Simulation Engineer, and why are they important?

To thrive as a Process Simulation Engineer, you need a strong background in chemical or process engineering, proficiency in mathematical modeling, and typically a relevant engineering degree. Familiarity with simulation software such as Aspen Plus, HYSYS, or MATLAB, as well as knowledge of process control systems, is essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure accurate process optimization, improved system performance, and successful project outcomes in industrial environments.

What are some typical challenges a Process Simulation Engineer faces when integrating simulation models into existing operations?

A common challenge for Process Simulation Engineers is ensuring that simulation models accurately reflect real-world plant operations, which often involves dealing with incomplete or outdated process data. Collaboration with cross-functional teams, such as operations, process design, and IT, is crucial for gathering accurate information and validating models. Additionally, integrating simulation results into operational decision-making can require effective communication to bridge the gap between technical modeling and practical application. Successful engineers are adept at troubleshooting discrepancies and adapting models to evolving process requirements.

What are Process Simulation Engineers?

Process Simulation Engineers are professionals who use advanced computer modeling and simulation software to design, analyze, and optimize industrial processes, particularly in fields like chemical, oil and gas, pharmaceuticals, and manufacturing. They create virtual models of production systems to predict performance, troubleshoot issues, and propose improvements before implementation in the real world. Their work helps companies increase efficiency, reduce costs, ensure safety, and comply with environmental regulations.

What is the difference between Process Simulation Engineer vs Chemical Process Engineer?

AspectProcess Simulation EngineerChemical Process Engineer
CredentialsBachelor's or Master's in Chemical Engineering or related field; proficiency in simulation softwareBachelor's or Master's in Chemical Engineering; often includes process design experience
Work EnvironmentDesign labs, engineering firms, manufacturing plantsRefineries, chemical plants, R&D labs
Industry UsagePrimarily in process design, optimization, and simulationProcess design, plant operation, process improvement
Common Search/ComparisonYesYes

The Process Simulation Engineer focuses on creating and analyzing process models using simulation software to optimize chemical processes. In contrast, the Chemical Process Engineer is involved in designing, developing, and improving chemical manufacturing processes, often working directly on plant operations. Both roles require a strong background in chemical engineering and share overlapping skills, but their primary responsibilities and work environments differ slightly.

More about Process Simulation Engineer jobs
What cities are hiring for Process Simulation Engineer jobs? Cities with the most Process Simulation Engineer job openings:
What states have the most Process Simulation Engineer jobs? States with the most job openings for Process Simulation Engineer jobs include:
Infographic showing various Process Simulation Engineer job openings in the United States as of May 2026, with employment types broken down into 4% Locum Tenens, 92% Full Time, 1% Part Time, and 3% Temporary. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.
Process Owner, Aseptic Process Simulation

Process Owner, Aseptic Process Simulation

Genentech

Hillsboro, OR • On-site

$114K - $212K/yr

Full-time

Posted 18 days ago


Genentech rating

9.0

Company rating: 9.0 out of 10

Based on 21 frontline employees who took The Breakroom Quiz

7th of 71 rated pharmaceutical


Job description

Hillsboro Technical Operations (HTO) is a drug product & finished goods manufacturing organization responsible for the reliable delivery of Roche's commercial portfolio & pipeline products. The Manufacturing organization at HTO is divided into two groups, Aseptic Operations and Finished Goods,, which combine to produce millions of units of life-saving medicine every year to patients around the world.

The Opportunity

As Process Owner, Aseptic Process Simulation, you will own, develop, maintain & deploy the overarching strategy for the execution, control, and continuous improvement of aseptic process simulation (Media Fill) program at the Hillsboro Technical Operations site. This role will also act as a central partner and key technical resource within our expansive global network, and will collaborate closely with other experts and stakeholders to ensure a robust, harmonized, and compliant approach.

You will define the framework for worst-case scenarios, validation studies and evaluation criteria, and take responsibility for the methodology, planning, execution, and analysis of Media Fills. You will work closely with customers in Manufacturing and Quality Assurance to enable successful, consistent and reliable execution of all media fill activities, and also serve as the main point of contact for all relevant interfaces with Regulatory Authorities and network personnel.

  • You will develop a robust, comprehensive Aseptic Process Simulation (Media Fill) strategy that includes worst-case scenarios rooted in sound, risk-based methodology.

  • You will define simulation parameters in accordance with current regulatory guidelines.

  • You will specify routine and non-routine interventions (e.g. personnel changes, machine stops, interruptions) during simulations.

  • You will manage, oversee and direct Media Fill simulations to ensure all documentation and end-to-end execution is carried out on time, in full. .

  • You will conduct deviation management: Ensure systematic root cause analyses are performed when necessary, assess and escalate issues when action/warning limits are exceeded, and initiate revalidation if applicable.

  • You will serve as central contact for APS at both the site and global level.

  • You will collaborate closely with Manufacturing, Quality Assurance, Engineering, and other Customers and Suppliers.

  • You will ensure GMP-compliant validation practices according to PQS, EU GMP Annex 1, and international guidelines.

  • You will prepare for inspections and audits, train personnel, and support regulatory inspections, responses and submissions.

Who you are:

  • You hold a Bachelor's degree or equivalent in Engineering, Pharmacy, Microbiology, Natural/Engineering Sciences, or a comparable technical qualification with a minimum of 8+ years experience in a sterile GMP environment; Masters Degree is preferred.

  • You have extensive experience and in-depth expertise in aseptic process simulation (Media Fill), process validation, contamination control, and risk analysis.

  • You have familiarity with regulatory guidelines (ISO 13408-1, PIC/S, FDA, EU GMP Annex 1)

  • You have experience planning, executing, and documenting APS, including controlling conditions, control numbers, and acceptance criteria

  • You have a strong foundation in sterilization, first air and aseptic handling principles

  • You have strong analytical skills, structured approach, and attention to detail in evaluation and documentation

  • You have excellent communication skills and experience working with broad, international networks

  • You have experience in interdisciplinary collaboration: Quality Assurance, Manufacturing, MSAT/Engineering, Regulatory

  • You have an affinity for continuous improvement, lean principles, and digital tools

What Awaits You
  • A key role with significant impact on commercial production, right to operate, site strategy, and local & global compliance.

  • Close involvement in global network committees and access to professional networks.

  • Opportunity to shape and drive aseptic process simulation practices at the Hillsboro site.

  • Responsibility for continuous process optimization, audit readiness, and innovation in validation activities.

  • Potential for industry-wide collaboration.

The expected salary range for this position based on the primary location for this position of Hillsboro, OR is $114,000 - $212,000. Actual pay will be determined based on experience, level, qualifications, geographic location, and other job-related factors permitted by law. A discretionary annual bonus may be available based on individual and Company performance. This position also qualifies for the benefits detailed at the link provided below.

Link to Benefits

Relocation benefits are provided

Genentech is an equal opportunity employer. It is our policy and practice to employ, promote, and otherwise treat any and all employees and applicants on the basis of merit, qualifications, and competence. The company's policy prohibits unlawful discrimination, including but not limited to, discrimination on the basis of Protected Veteran status, individuals with disabilities status, and consistent with all federal, state, or local laws.

If you have a disability and need an accommodation in relation to the online application process, please contact us by completing this form Accommodations for Applicants.


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About Genentech

Sourced by ZipRecruiter

A member of the Roche Group, Genentech has been at the forefront of the biotechnology industry for more than 40 years, using human genetic information to develop novel medicines for serious and life-threatening diseases. Genentech has multiple therapies on the market for cancer & other serious illnesses. Please take this opportunity to learn about Genentech where we believe that our employees are our most important asset & are dedicated to remaining a great place to work.

Industry

Scientific research and development services

Company size

10,000+ Employees

Headquarters location

South San Francisco, CA, US

Year founded

1976

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