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Process Simulation Engineer Jobs in Houston, TX (NOW HIRING)

Semiserve

Process Engineer

Houston, TX

Perform process simulations, heat and material balances, and equipment performance evaluations. * Develop and maintain process flow diagrams (PFDs), P&IDs, and engineering calculations.

KBR, Inc.

Advanced Simulation Specialist

Houston, TX · On-site

KBR is seeking an Advanced Simulation Specialist to join the process engineering team. As an Advanced Simulation Specialist, you will lead and execute advanced simulation studies supporting the ...

ARION BLUE LLC

Jr. Process Engineer (19003)

Houston, TX · On-site

The Jr. Process Engineer supports the design and development of process systems by assisting with process simulations, heat and material balances, and equipment sizing. This role collaborates with ...

Mariana Minerals

Process Modeling Engineer

Houston, TX · On-site

$100K - $160K/yr

Develop and maintain process simulation databases, ensuring consistency and traceability between modeling assumptions, test data, and engineering deliverables. * Calibrate and reconcile models using ...

KBR

Advanced Simulation Specialist

Houston, TX

KBR is seeking an Advanced Simulation Specialist to join the process engineering team. As an Advanced Simulation Specialist, you will lead and execute advanced simulation studies supporting the ...

Envirogen

Process Engineer

Kingwood, TX · On-site +1

We are seeking a talented Process Engineer to join our dynamic team and contribute to our mission ... Proficiency in process simulation software (e.g., Aspen Plus, HYSYS) and CAD software (e.g ...

Envirogen

Process Engineer

Kingwood, TX · On-site

We are seeking a talented Process Engineer to join our dynamic team and contribute to our mission ... Proficiency in process simulation software (e.g., Aspen Plus, HYSYS) and CAD software (e.g ...

Hercules Offshore

Senior Engineer Process

Houston, TX · On-site

$99K - $128K/yr

Responsible for the design and engineering of the FPSO Topsides as part of the Process team ... similar process simulation tools, process calculations, utility balance calculations and ...

Envirogen

Process Engineer

Kingwood, TX · Remote

We are seeking a talented Process Engineer to join our dynamic team and contribute to our mission ... Proficiency in process simulation software (e.g., Aspen Plus, HYSYS) and CAD software (e.g ...

Envirogen

Process Engineer

Kingwood, TX · On-site

We are seeking a talented Process Engineer to join our dynamic team and contribute to our mission ... Proficiency in process simulation software (e.g., Aspen Plus, HYSYS) and CAD software (e.g ...

Airswift

Execution Process Engineer

Houston, TX · On-site

Develop process simulations for plant process designs, including natural gas pre-treatment ... Provide support to the Manager of Engineering in addressing technical queries and coordinating ...

Enterprise Products

Engineer, Staff Process

Houston, TX · On-site

The Staff Process Engineer is a technical resource supporting Enterprise's gas processing, liquids ... Develop and review process models and simulations using industry-standard software to evaluate ...

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Showing results 1-20

All JobsProcess Simulation Engineer JobsProcess Simulation Engineer Jobs in Houston, TX

Process Simulation Engineer information

See Houston, TX salary details

$47.3K

$87.9K

$136.1K

How much do process simulation engineer jobs pay per year?

As of Jun 21, 2026, the average yearly pay for process simulation engineer in Houston, TX is $87,874.00, according to ZipRecruiter salary data. Most workers in this role earn between $71,100.00 and $98,400.00 per year, depending on experience, location, and employer.

What are some typical challenges a Process Simulation Engineer faces when integrating simulation models into existing operations?

A common challenge for Process Simulation Engineers is ensuring that simulation models accurately reflect real-world plant operations, which often involves dealing with incomplete or outdated process data. Collaboration with cross-functional teams, such as operations, process design, and IT, is crucial for gathering accurate information and validating models. Additionally, integrating simulation results into operational decision-making can require effective communication to bridge the gap between technical modeling and practical application. Successful engineers are adept at troubleshooting discrepancies and adapting models to evolving process requirements.

What are the key skills and qualifications needed to thrive as a Process Simulation Engineer, and why are they important?

To thrive as a Process Simulation Engineer, you need a strong background in chemical or process engineering, proficiency in mathematical modeling, and typically a relevant engineering degree. Familiarity with simulation software such as Aspen Plus, HYSYS, or MATLAB, as well as knowledge of process control systems, is essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure accurate process optimization, improved system performance, and successful project outcomes in industrial environments.

What is the difference between Process Simulation Engineer vs Chemical Process Engineer?

AspectProcess Simulation EngineerChemical Process Engineer
CredentialsBachelor's or Master's in Chemical Engineering or related field; proficiency in simulation softwareBachelor's or Master's in Chemical Engineering; often includes process design experience
Work EnvironmentDesign labs, engineering firms, manufacturing plantsRefineries, chemical plants, R&D labs
Industry UsagePrimarily in process design, optimization, and simulationProcess design, plant operation, process improvement
Common Search/ComparisonYesYes

The Process Simulation Engineer focuses on creating and analyzing process models using simulation software to optimize chemical processes. In contrast, the Chemical Process Engineer is involved in designing, developing, and improving chemical manufacturing processes, often working directly on plant operations. Both roles require a strong background in chemical engineering and share overlapping skills, but their primary responsibilities and work environments differ slightly.

What are Process Simulation Engineers?

Process Simulation Engineers are professionals who use advanced computer modeling and simulation software to design, analyze, and optimize industrial processes, particularly in fields like chemical, oil and gas, pharmaceuticals, and manufacturing. They create virtual models of production systems to predict performance, troubleshoot issues, and propose improvements before implementation in the real world. Their work helps companies increase efficiency, reduce costs, ensure safety, and comply with environmental regulations.
What are popular job titles related to Process Simulation Engineer jobs in Houston, TX? For Process Simulation Engineer jobs in Houston, TX, the most frequently searched job titles are:
What job categories do people searching Process Simulation Engineer jobs in Houston, TX look for? The top searched job categories for Process Simulation Engineer jobs in Houston, TX are:
Process Simulation Engineer jobs near you

Process Engineer

Semiserve

Houston, TX

Contractor

Medical, Dental, Vision, Retirement

Posted 18 days ago

Job description

Process Engineer 

Client: EPC 

Location: Houston, TX

Duration: 1 year and possible Permanent Position
Benefits: Health, Vision, Dental, and 401K
Supporting: Grassroots Project
Process Engineer to support the design, optimization, and operation of oil and gas processing facilities. Key Responsibilities
  • Monitor and optimize production and processing operations to maximize efficiency, reliability, and safety.
  • Perform process simulations, heat and material balances, and equipment performance evaluations.
  • Develop and maintain process flow diagrams (PFDs), P&IDs, and engineering calculations.
  • Troubleshoot process upsets and identify root causes of operational issues.
  • Support facility startups, shutdowns, debottlenecking, and commissioning activities.
  • Conduct process safety reviews, HAZOP studies, and risk assessments.
  • Ensure compliance with environmental, health, and safety regulations.
  • Collaborate with multidisciplinary teams on capital projects and process improvement initiatives.
  • Prepare technical reports, operating procedures, and engineering documentation.
  • Evaluate new technologies and recommend solutions to improve plant performance and reduce operating costs.
Required
  • Bachelor's degree in Chemical Engineering or a related engineering discipline.
  • 3-20 years of experience in oil and gas, petrochemical, refinery, LNG, or gas processing operations.
  • Experience with process simulation software such as Aspen HYSYS or Aspen Plus.

Education:Employment Type: CONTRACTOR

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