Build and maintain process simulation models using HYSYS, PROII, or similar software. * Perform ... Prepare engineering reports, technical documentation, and process design packages (PDPs)
Quick apply
Build and maintain process simulation models using HYSYS, PROII, or similar software. * Perform ... Prepare engineering reports, technical documentation, and process design packages (PDPs)
... process. * Perform and document simulation verification and validation (V&V) * Create and deliver ... MS in Aerospace Engineering with a focus on GN&C, flight controls, and orbital mechanics
... process. * Perform and document simulation verification and validation (V&V) * Create and deliver ... MS in Aerospace Engineering with a focus on GN&C, flight controls, and orbital mechanics
Process Engineer
Conroe, TX · On-site
Proficiency with process simulation or engineering software (e.g., Aspen, HYSYS, or similar) is ... beneficial. * Ability to read and develop PFDs, P&IDs, and technical drawings, and to create clear ...
New
Process Engineer
Conroe, TX · On-site
Proficiency with process simulation or engineering software (e.g., Aspen, HYSYS, or similar) is ... beneficial. * Ability to read and develop PFDs, P&IDs, and technical drawings, and to create clear ...
New
Senior Process Engineer
Katy, TX · On-site
$120 - $180/hr
You will lead process engineering efforts, mentor junior engineers, and take ownership of critical ... The ideal candidate will have hands‑on experience with process simulation software, a strong ...
Senior Process Engineer
Katy, TX · On-site
$120 - $180/hr
You will lead process engineering efforts, mentor junior engineers, and take ownership of critical ... The ideal candidate will have hands‑on experience with process simulation software, a strong ...
We are looking for a skilled Senior Process Engineer to review existing relief valve (PSV ... Create process simulations and conduct risk assessments. * Perform process analysis and provide ...
We are looking for a skilled Senior Process Engineer to review existing relief valve (PSV ... Create process simulations and conduct risk assessments. * Perform process analysis and provide ...
Ensure compliance with aerospace standards, safety requirements, and certification processes ... NASA's Trick simulation framework and JSC Engineering Orbital Mechanics (JEOD) preferred.
Ensure compliance with aerospace standards, safety requirements, and certification processes ... NASA's Trick simulation framework and JSC Engineering Orbital Mechanics (JEOD) preferred.
Process Engineer III
Houston, TX · On-site
We are looking for a skilled Senior Process Engineer to review existing relief valve (PSV ... Create process simulations and conduct risk assessments. * Perform process analysis and provide ...
Process Engineer III
Houston, TX · On-site
We are looking for a skilled Senior Process Engineer to review existing relief valve (PSV ... Create process simulations and conduct risk assessments. * Perform process analysis and provide ...
This simulation interface system will provide the link between the spacecraft avionics and ... Follow disciplined engineering test, configuration control, documentation, and management processes.
This simulation interface system will provide the link between the spacecraft avionics and ... Follow disciplined engineering test, configuration control, documentation, and management processes.
Jr. Process Engineer (19003)
Houston, TX · On-site
The Jr. Process Engineer supports the design and development of process systems by assisting with process simulations, heat and material balances, and equipment sizing. This role collaborates with ...
Jr. Process Engineer (19003)
Houston, TX · On-site
The Jr. Process Engineer supports the design and development of process systems by assisting with process simulations, heat and material balances, and equipment sizing. This role collaborates with ...
Jr. Process Engineer (19003)
Houston, TX · On-site
The Jr. Process Engineer supports the design and development of process systems by assisting with process simulations, heat and material balances, and equipment sizing. This role collaborates with ...
Jr. Process Engineer (19003)
Houston, TX · On-site
The Jr. Process Engineer supports the design and development of process systems by assisting with process simulations, heat and material balances, and equipment sizing. This role collaborates with ...
Senior Process Engineer - Lake Charles, LA
Houston, TX · On-site
$97K - $125K/yr
ABGi USA is hiring on behalf of one of our engineering and industrial clients for an experienced ... Perform process simulations, hydraulic calculations, and process equipment evaluations. * Design ...
Quick apply
Senior Process Engineer - Lake Charles, LA
Houston, TX · On-site
$97K - $125K/yr
ABGi USA is hiring on behalf of one of our engineering and industrial clients for an experienced ... Perform process simulations, hydraulic calculations, and process equipment evaluations. * Design ...
Chemical Engineer
Houston, TX · On-site
The Chemical Engineer - Modeling & Simulation role is under the JETS II contract at NASA's Johnson ... Correlate water and air process simulation models to test results. * Model physical and chemical ...
Quick apply
Chemical Engineer
Houston, TX · On-site
The Chemical Engineer - Modeling & Simulation role is under the JETS II contract at NASA's Johnson ... Correlate water and air process simulation models to test results. * Model physical and chemical ...
Senior Process Engineer
Katy, TX · On-site
$95K - $123K/yr
You will lead process engineering efforts, mentor junior engineers, and take ownership of critical ... The ideal candidate will have hands-on experience with process simulation software, a strong ...
Senior Process Engineer
Katy, TX · On-site
$95K - $123K/yr
You will lead process engineering efforts, mentor junior engineers, and take ownership of critical ... The ideal candidate will have hands-on experience with process simulation software, a strong ...
We are currently recruiting a Principal Simulation Analysis Engineer for an onsite role in Tucson ... Software development processes and object-oriented design using C/C++ and/or Java in either Unix or ...
We are currently recruiting a Principal Simulation Analysis Engineer for an onsite role in Tucson ... Software development processes and object-oriented design using C/C++ and/or Java in either Unix or ...
Process Engineer
Houston, TX · On-site
POSITION PURPOSE As a Process Engineer, you will play a crucial role in supporting the development ... process simulation software is a plus. * Knowledge of Good Manufacturing Practices (GMP), FDA ...
Quick apply
Process Engineer
Houston, TX · On-site
POSITION PURPOSE As a Process Engineer, you will play a crucial role in supporting the development ... process simulation software is a plus. * Knowledge of Good Manufacturing Practices (GMP), FDA ...
Process Engineer
Houston, TX · On-site
... process simulation software is a plus. * Knowledge of Good Manufacturing Practices (GMP), FDA ... Over 5 years of experience as a Process Engineer in the cosmetics industry. Skills/Abilities:
Quick apply
Process Engineer
Houston, TX · On-site
... process simulation software is a plus. * Knowledge of Good Manufacturing Practices (GMP), FDA ... Over 5 years of experience as a Process Engineer in the cosmetics industry. Skills/Abilities:
Process Engineer
Houston, TX · On-site
POSITION PURPOSE As a Process Engineer, you will play a crucial role in supporting the development ... process simulation software is a plus. * Knowledge of Good Manufacturing Practices (GMP), FDA ...
Quick apply
Process Engineer
Houston, TX · On-site
POSITION PURPOSE As a Process Engineer, you will play a crucial role in supporting the development ... process simulation software is a plus. * Knowledge of Good Manufacturing Practices (GMP), FDA ...
Sr. Process Engineer (19004)
Houston, TX · On-site
$96K - $124K/yr
This role performs and oversees a full range of process engineering activities-such as simulations, heat and material balances, equipment sizing, and safety studies-while ensuring alignment with ...
Sr. Process Engineer (19004)
Houston, TX · On-site
$96K - $124K/yr
This role performs and oversees a full range of process engineering activities-such as simulations, heat and material balances, equipment sizing, and safety studies-while ensuring alignment with ...
The Process Engineer co-ordinates with intra / inter disciplinary teams to provide the required ... Previous experience with Process simulations, P&IDs, BFD, PFDs, , Heat and Material Balance ...
The Process Engineer co-ordinates with intra / inter disciplinary teams to provide the required ... Previous experience with Process simulations, P&IDs, BFD, PFDs, , Heat and Material Balance ...
Hydrometallurgical Process Engineer
Sugar Land, TX · On-site
$120 - $180/hr
Operations (Engineers, Geoscience, Specialists, Operators) We are a global technology company ... Previous experience with Process simulations, P&IDs, BFD, PFDs, , Heat and Material Balance ...
Hydrometallurgical Process Engineer
Sugar Land, TX · On-site
$120 - $180/hr
Operations (Engineers, Geoscience, Specialists, Operators) We are a global technology company ... Previous experience with Process simulations, P&IDs, BFD, PFDs, , Heat and Material Balance ...
Process Simulation Engineer information
See Houston, TX salary details
$47.3K - $55.3K
2% of jobs
$55.3K - $63.4K
9% of jobs
$70.8K is the 25th percentile. Wages below this are outliers.
$63.4K - $71.5K
15% of jobs
$71.5K - $79.6K
18% of jobs
The median wage is $82.3K / yr.
$79.6K - $87.6K
17% of jobs
$87.6K - $95.7K
14% of jobs
$95.9K is the 75th percentile. Wages above this are outliers.
$95.7K - $103.8K
11% of jobs
$103.8K - $111.9K
6% of jobs
$111.9K - $119.9K
4% of jobs
$119.9K - $128K
3% of jobs
$128K - $136.1K
1% of jobs
$47.3K
$87.9K
$136.1K
How much do process simulation engineer jobs pay per year?
As of Aug 24, 2026, the average yearly pay for process simulation engineer in Houston, TX is $87,874.00, according to ZipRecruiter salary data. Most workers in this role earn between $71,100.00 and $98,400.00 per year, depending on experience, location, and employer.
What is a process simulation engineer?
Process Simulation Engineers are professionals who use advanced computer modeling and simulation software to design, analyze, and optimize industrial processes, particularly in fields like chemical, oil and gas, pharmaceuticals, and manufacturing. They create virtual models of production systems to predict performance, troubleshoot issues, and propose improvements before implementation in the real world. Their work helps companies increase efficiency, reduce costs, ensure safety, and comply with environmental regulations.
What are the key skills and qualifications needed to thrive as a process simulation engineer?
To thrive as a Process Simulation Engineer, you need a strong background in chemical or process engineering, proficiency in mathematical modeling, and typically a relevant engineering degree. Familiarity with simulation software such as Aspen Plus, HYSYS, or MATLAB, as well as knowledge of process control systems, is essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure accurate process optimization, improved system performance, and successful project outcomes in industrial environments.
What are some typical challenges a process simulation engineer faces when integrating simulation models into existing operations?
A common challenge for Process Simulation Engineers is ensuring that simulation models accurately reflect real-world plant operations, which often involves dealing with incomplete or outdated process data. Collaboration with cross-functional teams, such as operations, process design, and IT, is crucial for gathering accurate information and validating models. Additionally, integrating simulation results into operational decision-making can require effective communication to bridge the gap between technical modeling and practical application. Successful engineers are adept at troubleshooting discrepancies and adapting models to evolving process requirements.
What is the difference between Process Simulation Engineer vs Chemical Process Engineer?
| Aspect | Process Simulation Engineer | Chemical Process Engineer |
|---|---|---|
| Credentials | Bachelor's or Master's in Chemical Engineering or related field; proficiency in simulation software | Bachelor's or Master's in Chemical Engineering; often includes process design experience |
| Work Environment | Design labs, engineering firms, manufacturing plants | Refineries, chemical plants, R&D labs |
| Industry Usage | Primarily in process design, optimization, and simulation | Process design, plant operation, process improvement |
| Common Search/Comparison | Yes | Yes |
The Process Simulation Engineer focuses on creating and analyzing process models using simulation software to optimize chemical processes. In contrast, the Chemical Process Engineer is involved in designing, developing, and improving chemical manufacturing processes, often working directly on plant operations. Both roles require a strong background in chemical engineering and share overlapping skills, but their primary responsibilities and work environments differ slightly.
What are popular job titles related to Process Simulation Engineer jobs in Houston, TX?
For Process Simulation Engineer jobs in Houston, TX, the most frequently searched job titles are:
What job categories do people searching Process Simulation Engineer jobs in Houston, TX look for?
The top searched job categories for Process Simulation Engineer jobs in Houston, TX are:
Full-time
Re-posted 19 days ago
Job description
ABGi USA is hiring on behalf of one of our engineering and industrial clients for a Process Engineer. This is an exciting opportunity to join a growing engineering team supporting a variety of projects across the chemical, petrochemical, refining, and industrial sectors.
We're seeking an engineer with 2–7 years of experience who enjoys process engineering, technical problem-solving, and collaborating with multidisciplinary teams to deliver innovative solutions from concept through execution.
Responsibilities
Develop process engineering deliverables including heat and material balances, Process Flow Diagrams (PFDs), and Process & Instrumentation Diagrams (P&IDs).
Build and maintain process simulation models using HYSYS, PROII, or similar software.
Perform hydraulic calculations and evaluate process equipment performance.
Develop process designs for new and existing facilities.
Prepare engineering reports, technical documentation, and process design packages (PDPs).
Collaborate with mechanical, piping, instrumentation, electrical, and project engineering teams.
Support projects throughout the engineering and design lifecycle.
Qualifications
Bachelor's degree in Chemical Engineering.
2–7 years of process engineering experience in an EPC, consulting, or industrial manufacturing environment.
Experience with process simulation software such as HYSYS, Aspen HYSYS, PROII, or similar platforms.
Strong understanding of process engineering fundamentals and process design.
Excellent communication and collaboration skills.
Ability to travel occasionally to client or project sites.
Why Apply?
Work on diverse and technically challenging engineering projects.
Collaborate with an experienced, multidisciplinary team.
Gain exposure to a variety of industries and clients.
Competitive compensation, comprehensive benefits, and strong opportunities for professional growth.
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