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Process Simulation Engineer Jobs in Houston, TX (NOW HIRING)

Perform throughput analysis and simulation of new vehicle programs throughout all phases of the Global Vehicle Development Process (GVDP). Collaborate with Manufacturing Engineering (ME) centers.

Senior Process Engineer

Katy, TX · On-site

$95K - $123K/yr

You will lead process engineering efforts, mentor junior engineers, and take ownership of critical ... The ideal candidate will have hands‑on experience with process simulation software, a strong ...

Sr. Process Engineer

Houston, TX · On-site

$99K - $128K/yr

... process simulations and hydraulic calculations (e.g., Aspen HYSYS, Aspen Plus) • Support HAZOP ... junior engineers and review deliverables for technical accuracy Qualifications • Bachelor ...

Sr. Process Engineer

Houston, TX · On-site

$99K - $128K/yr

... sizing Perform process simulations and hydraulic calculations (e.g., Aspen HYSYS, Aspen Plus ... engineers and review deliverables for technical accuracy Qualifications Bachelor's degree in ...

Senior Process Engineer

Katy, TX · On-site

$95K - $123K/yr

You will lead process engineering efforts, mentor junior engineers, and take ownership of critical ... The ideal candidate will have hands‑on experience with process simulation software, a strong ...

This includes pilot test design, engineering support, and troubleshooting ... Development of simulations of chemical process systems for tests and projects. * PFD development ...

New

We are looking for a skilled Senior Process Engineer to review existing relief valve (PSV ... Create process simulations and conduct risk assessments. * Perform process analysis and provide ...

The Chemical Engineer - Modeling & Simulation role is under the JETS II contract at NASA's Johnson ... Correlate water and air process simulation models to test results. * Model physical and chemical ...

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Showing results 1-20

Process Simulation Engineer information

See Houston, TX salary details

$47.3K

$87.9K

$136.1K

How much do process simulation engineer jobs pay per year?

As of Sep 14, 2026, the average yearly pay for process simulation engineer in Houston, TX is $87,874.00, according to ZipRecruiter salary data. Most workers in this role earn between $71,100.00 and $98,400.00 per year, depending on experience, location, and employer.

What is a process simulation engineer?

Process Simulation Engineers are professionals who use advanced computer modeling and simulation software to design, analyze, and optimize industrial processes, particularly in fields like chemical, oil and gas, pharmaceuticals, and manufacturing. They create virtual models of production systems to predict performance, troubleshoot issues, and propose improvements before implementation in the real world. Their work helps companies increase efficiency, reduce costs, ensure safety, and comply with environmental regulations.

What are the key skills and qualifications needed to thrive as a process simulation engineer?

To thrive as a Process Simulation Engineer, you need a strong background in chemical or process engineering, proficiency in mathematical modeling, and typically a relevant engineering degree. Familiarity with simulation software such as Aspen Plus, HYSYS, or MATLAB, as well as knowledge of process control systems, is essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure accurate process optimization, improved system performance, and successful project outcomes in industrial environments.

What are some typical challenges a process simulation engineer faces when integrating simulation models into existing operations?

A common challenge for Process Simulation Engineers is ensuring that simulation models accurately reflect real-world plant operations, which often involves dealing with incomplete or outdated process data. Collaboration with cross-functional teams, such as operations, process design, and IT, is crucial for gathering accurate information and validating models. Additionally, integrating simulation results into operational decision-making can require effective communication to bridge the gap between technical modeling and practical application. Successful engineers are adept at troubleshooting discrepancies and adapting models to evolving process requirements.

What is the difference between Process Simulation Engineer vs Chemical Process Engineer?

AspectProcess Simulation EngineerChemical Process Engineer
CredentialsBachelor's or Master's in Chemical Engineering or related field; proficiency in simulation softwareBachelor's or Master's in Chemical Engineering; often includes process design experience
Work EnvironmentDesign labs, engineering firms, manufacturing plantsRefineries, chemical plants, R&D labs
Industry UsagePrimarily in process design, optimization, and simulationProcess design, plant operation, process improvement
Common Search/ComparisonYesYes

The Process Simulation Engineer focuses on creating and analyzing process models using simulation software to optimize chemical processes. In contrast, the Chemical Process Engineer is involved in designing, developing, and improving chemical manufacturing processes, often working directly on plant operations. Both roles require a strong background in chemical engineering and share overlapping skills, but their primary responsibilities and work environments differ slightly.

What are popular job titles related to Process Simulation Engineer jobs in Houston, TX?

For Process Simulation Engineer jobs in Houston, TX, the most frequently searched job titles are:

What job categories do people searching Process Simulation Engineer jobs in Houston, TX look for?

The top searched job categories for Process Simulation Engineer jobs in Houston, TX are:

Infographic showing various Process Simulation Engineer job openings in Houston, TX as of September 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $87,874 per year, or $42.2 per hour.

Reservoir Simulation Engineer

Spring, TX • On-site

Exxon Mobil
Oil and Gas Extraction • 10K+ employees

$65K/yr

Other

Re-posted 21 hours ago


ExxonMobil rating

6.0

Company rating: 6.0 out of 10

Based on 232 frontline employees who took The Breakroom Quiz


Job description

Simulation Engineer – Dematic

Locations: Grand Rapids, MI | Atlanta, GA | Plano, TX | Milwaukee, WI. Salary: $65,000 per year. Position: Full-time, Permanent.

  • Hybrid schedule blending on‑site collaboration and remote work.
  • You will work closely with GNC, software, and test teams to ensure accurate modeling and analysis to support design, verification, and mission planning efforts for Mira, Helios, and more. Develop ph…
  • Perform throughput analysis and simulation of new vehicle programs throughout all phases of the Global Vehicle Development Process (GVDP). Collaborate with Manufacturing Engineering (ME) centers…
  • In this role, you will lead the integration, testing, validation, and deployment of complex simulation platforms that combine hardware, software, networking, visualization, avionics, and motion sys…
  • We are seeking an experienced Simulation Engineer with manufacturing experience, specializing in process optimization, material management, and line optimization. The ideal candidate will play a key…
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