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Process Simulation Engineer Jobs in Houston, TX (NOW HIRING)

Job Title: GNC Simulation Software Engineer Design, analyze, and implement GNC algorithms and ... We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing ...

Perform process simulations, heat and material balances, and equipment performance evaluations. * Develop and maintain process flow diagrams (PFDs), P&IDs, and engineering calculations.

We are looking for a skilled Senior Process Engineer to review existing relief valve (PSV ... Create process simulations and conduct risk assessments. * Perform process analysis and provide ...

We are looking for a skilled Senior Process Engineer to review existing relief valve (PSV ... Create process simulations and conduct risk assessments. * Perform process analysis and provide ...

KBR is seeking an Advanced Simulation Specialist to join the process engineering team. As an Advanced Simulation Specialist, you will lead and execute advanced simulation studies supporting the ...

KBR is seeking an Advanced Simulation Specialist to join the process engineering team. As an Advanced Simulation Specialist, you will lead and execute advanced simulation studies supporting the ...

ABGi USA is hiring on behalf of one of our engineering and industrial clients for an experienced ... Perform process simulations, hydraulic calculations, and process equipment evaluations. * Design ...

... process simulation software is a plus. * Knowledge of Good Manufacturing Practices (GMP), FDA ... Over 5 years of experience as a Process Engineer in the cosmetics industry. Skills/Abilities:

Lead Process Engineer - LNG

Houston, TX · On-site

$98K - $128K/yr

... simulations, data sheets and engineering calculations including hydraulics, process simulations and performance flow curves. • Provide resolution of technical issues associated with design ...

Lead Process Engineer - LNG

Houston, TX · Hybrid

$98K - $128K/yr

Generate design deliverables such as PFD's, P&ID's, process simulations, data sheets and engineering calculations including hydraulics, process simulations and performance flow curves. Provide ...

Sr. Process Engineer (19004)

Houston, TX · On-site

$96K - $124K/yr

This role performs and oversees a full range of process engineering activities--such as simulations, heat and material balances, equipment sizing, and safety studies--while ensuring alignment with ...

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Process Simulation Engineer information

See Houston, TX salary details

$47.3K

$87.9K

$136.1K

How much do process simulation engineer jobs pay per year?

As of Aug 4, 2026, the average yearly pay for process simulation engineer in Houston, TX is $87,874.00, according to ZipRecruiter salary data. Most workers in this role earn between $71,100.00 and $98,400.00 per year, depending on experience, location, and employer.

What are some typical challenges a process simulation engineer faces when integrating simulation models into existing operations?

A common challenge for Process Simulation Engineers is ensuring that simulation models accurately reflect real-world plant operations, which often involves dealing with incomplete or outdated process data. Collaboration with cross-functional teams, such as operations, process design, and IT, is crucial for gathering accurate information and validating models. Additionally, integrating simulation results into operational decision-making can require effective communication to bridge the gap between technical modeling and practical application. Successful engineers are adept at troubleshooting discrepancies and adapting models to evolving process requirements.

What are the key skills and qualifications needed to thrive as a process simulation engineer?

To thrive as a Process Simulation Engineer, you need a strong background in chemical or process engineering, proficiency in mathematical modeling, and typically a relevant engineering degree. Familiarity with simulation software such as Aspen Plus, HYSYS, or MATLAB, as well as knowledge of process control systems, is essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure accurate process optimization, improved system performance, and successful project outcomes in industrial environments.

What is the difference between Process Simulation Engineer vs Chemical Process Engineer?

AspectProcess Simulation EngineerChemical Process Engineer
CredentialsBachelor's or Master's in Chemical Engineering or related field; proficiency in simulation softwareBachelor's or Master's in Chemical Engineering; often includes process design experience
Work EnvironmentDesign labs, engineering firms, manufacturing plantsRefineries, chemical plants, R&D labs
Industry UsagePrimarily in process design, optimization, and simulationProcess design, plant operation, process improvement
Common Search/ComparisonYesYes

The Process Simulation Engineer focuses on creating and analyzing process models using simulation software to optimize chemical processes. In contrast, the Chemical Process Engineer is involved in designing, developing, and improving chemical manufacturing processes, often working directly on plant operations. Both roles require a strong background in chemical engineering and share overlapping skills, but their primary responsibilities and work environments differ slightly.

What is a process simulation engineer?

Process Simulation Engineers are professionals who use advanced computer modeling and simulation software to design, analyze, and optimize industrial processes, particularly in fields like chemical, oil and gas, pharmaceuticals, and manufacturing. They create virtual models of production systems to predict performance, troubleshoot issues, and propose improvements before implementation in the real world. Their work helps companies increase efficiency, reduce costs, ensure safety, and comply with environmental regulations.
What are popular job titles related to Process Simulation Engineer jobs in Houston, TX? For Process Simulation Engineer jobs in Houston, TX, the most frequently searched job titles are:
What job categories do people searching Process Simulation Engineer jobs in Houston, TX look for? The top searched job categories for Process Simulation Engineer jobs in Houston, TX are:
Infographic showing various Process Simulation Engineer job openings in Houston, TX as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $87,874 per year, or $42.2 per hour.

GNC Simulation Engineer

Actalent

Houston, TX

$55 - $80/hr

Contractor

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 3 days ago


Job description

Job Title: GNC Simulation Software Engineer

Job Description

Design, analyze, and implement GNC algorithms and simulations for aerospace vehicles. Maintain and develop analysis tools, regression test scenarios, Monte Carlo framework, and simulation architecture. Perform 6‑DOF modeling, simulation, and performance analysis to evaluate system behavior under both nominal and off‑nominal conditions. Build high‑fidelity dynamic models of vehicles, sensors, actuators, and environmental models. Conduct Monte Carlo analyses and sensitivity studies to validate robustness and reliability. Validate simulation models against test data and engineering expectations. Use programming languages including C/C++, Python, and Matlab (or similar) to develop simulations. Collaborate with embedded software teams to integrate, test, and verify GNC functionality on hardware‑in‑the‑loop (HIL) systems. Support the development of requirements, interface definitions, and verification plans for flight software.

Responsibilities

  • Design and implement GNC algorithms and simulations for aerospace vehicles.
  • Maintain and develop analysis tools and simulation architecture.
  • Perform 6‑DOF modeling, simulation, and performance analysis.
  • Build high‑fidelity dynamic models of vehicles, sensors, and actuators.
  • Conduct Monte Carlo analyses and sensitivity studies.
  • Validate simulation models against test data.
  • Collaborate with embedded software teams for GNC functionality integration.
  • Support development of requirements and verification plans for flight software.

Essential Skills

  • 5+ years of software experience.
  • 5+ years in the aerospace industry.
  • Proficiency in C++ and Python programming.
  • Experience with NASA GUNNS and TRICK Simulation Software.
  • Flight Vehicle Experience.
  • Proficiency in Simulink and software development.
Job Type & Location

This is a Contract position based out of Houston, TX.

Pay and Benefits

The pay range for this position is $55.00 - $80.00/hr.

Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following: • Medical, dental & vision • Critical Illness, Accident, and Hospital • 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available • Life Insurance (Voluntary Life & AD&D for the employee and dependents) • Short and long-term disability • Health Spending Account (HSA) • Transportation benefits • Employee Assistance Program • Time Off/Leave (PTO, Vacation or Sick Leave)

Workplace Type

This is a fully onsite position in Houston,TX.

Application Deadline

This position is anticipated to close on Jul 31, 2026.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 20,000 consultants and 5,000 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500. We are proud to be an Engineering News-Record (ENR) Top 500 Design Firm for our engineering design services and a ClearlyRated Best of Staffing® winner for both client and talent service.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing process due to a disability, please email actalentaccommodation@actalentservices.com for other accommodation options.

San Francisco Fair Chance Ordinance: Pursuant to the San Francisco Fair Chance Ordinance, for all positions located in the city and county of San Francisco, we will consider for employment qualified applicants with arrest and conviction records.

Massachusetts Lie Detector: It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law shall be subject to criminal penalties and civil liability.

Use of Artificial Intelligence (AI): We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing, screening, and evaluating candidates. AI helps assess applications and qualifications, but final decisions are made by our hiring team. By applying, you acknowledge and agree that your application may be reviewed using AI tools.


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About Actalent

Sourced by ZipRecruiter

Actalent connects passion with purpose. Our scalable talent solutions and services capabilities drive value and results and provide the expertise to help our customers achieve more. Every day, our experts around the globe are making an impact. We're supporting critical initiatives in engineering and sciences that advance how companies serve the world. Actalent promotes consultant care and engagement through experiences that enable continuous development. Our people are the difference. Actalent is an operating company of Allegis Group, the global leader in talent solutions.

Company size

5,001 - 10,000 Employees

Headquarters location

Hanover, MD, US

Year founded

1983

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