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Process Simulation Engineer Jobs in Houston, TX (NOW HIRING)

Bayport Laboratories LLC

Process Engineer

Houston, TX · On-site

... process simulation software is a plus. * Knowledge of Good Manufacturing Practices (GMP), FDA ... Over 5 years of experience as a Process Engineer in the cosmetics industry. Skills/Abilities:

Braskem

Process Engineer

La Porte, TX · On-site

The Process Engineer position provides support for polypropylene and polyethylene plants at the La ... Process simulation software (e.g., Aspen Plus, HYSYS) * Excel (advanced spreadsheets, data analysis)

Kiewit

Lead Process Engineer - LNG

Houston, TX · On-site

$98K - $128K/yr

... simulations, data sheets and engineering calculations including hydraulics, process simulations and performance flow curves. • Provide resolution of technical issues associated with design ...

Kiewit Corporation

Lead Process Engineer - LNG

Houston, TX · Hybrid

$98K - $128K/yr

Generate design deliverables such as PFD's, P&ID's, process simulations, data sheets and engineering calculations including hydraulics, process simulations and performance flow curves. Provide ...

Arion Blue

Sr. Process Engineer (19004)

Houston, TX · On-site

$96K - $124K/yr

This role performs and oversees a full range of process engineering activities-such as simulations, heat and material balances, equipment sizing, and safety studies-while ensuring alignment with ...

ARION BLUE LLC

Sr. Process Engineer (19004)

Houston, TX

$96K - $124K/yr

This role performs and oversees a full range of process engineering activities--such as simulations, heat and material balances, equipment sizing, and safety studies--while ensuring alignment with ...

Harvest Midstream Company

Process Engineer

Houston, TX · On-site

The Process Engineer IV serves as a lead technical authority in midstream process engineering ... In-depth experience with process simulation software (HYSYS, Aspen Plus) and hydraulic modeling ...

Harvest Midstream Company

Process Engineer

Houston, TX · On-site

The Process Engineer IV serves as a lead technical authority in midstream process engineering ... In-depth experience with process simulation software (HYSYS, Aspen Plus) and hydraulic modeling ...

Phillips 66

Sr Engineer I, Process Development

Houston, TX · On-site

$141K - $172K/yr

... balances, process simulations, and equipment specifications, to enable screening economics ... Define scopes of work for engineering contractors, review process deliverables such as PFDs, P&IDs ...

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All JobsProcess Simulation Engineer JobsProcess Simulation Engineer Jobs in Houston, TX

Process Simulation Engineer information

See Houston, TX salary details

$47.3K

$87.9K

$136.1K

How much do process simulation engineer jobs pay per year?

As of Jul 14, 2026, the average yearly pay for process simulation engineer in Houston, TX is $87,874.00, according to ZipRecruiter salary data. Most workers in this role earn between $71,100.00 and $98,400.00 per year, depending on experience, location, and employer.

What are some typical challenges a Process Simulation Engineer faces when integrating simulation models into existing operations?

A common challenge for Process Simulation Engineers is ensuring that simulation models accurately reflect real-world plant operations, which often involves dealing with incomplete or outdated process data. Collaboration with cross-functional teams, such as operations, process design, and IT, is crucial for gathering accurate information and validating models. Additionally, integrating simulation results into operational decision-making can require effective communication to bridge the gap between technical modeling and practical application. Successful engineers are adept at troubleshooting discrepancies and adapting models to evolving process requirements.

What are the key skills and qualifications needed to thrive as a Process Simulation Engineer, and why are they important?

To thrive as a Process Simulation Engineer, you need a strong background in chemical or process engineering, proficiency in mathematical modeling, and typically a relevant engineering degree. Familiarity with simulation software such as Aspen Plus, HYSYS, or MATLAB, as well as knowledge of process control systems, is essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure accurate process optimization, improved system performance, and successful project outcomes in industrial environments.

What is the difference between Process Simulation Engineer vs Chemical Process Engineer?

AspectProcess Simulation EngineerChemical Process Engineer
CredentialsBachelor's or Master's in Chemical Engineering or related field; proficiency in simulation softwareBachelor's or Master's in Chemical Engineering; often includes process design experience
Work EnvironmentDesign labs, engineering firms, manufacturing plantsRefineries, chemical plants, R&D labs
Industry UsagePrimarily in process design, optimization, and simulationProcess design, plant operation, process improvement
Common Search/ComparisonYesYes

The Process Simulation Engineer focuses on creating and analyzing process models using simulation software to optimize chemical processes. In contrast, the Chemical Process Engineer is involved in designing, developing, and improving chemical manufacturing processes, often working directly on plant operations. Both roles require a strong background in chemical engineering and share overlapping skills, but their primary responsibilities and work environments differ slightly.

What are Process Simulation Engineers?

Process Simulation Engineers are professionals who use advanced computer modeling and simulation software to design, analyze, and optimize industrial processes, particularly in fields like chemical, oil and gas, pharmaceuticals, and manufacturing. They create virtual models of production systems to predict performance, troubleshoot issues, and propose improvements before implementation in the real world. Their work helps companies increase efficiency, reduce costs, ensure safety, and comply with environmental regulations.
What are popular job titles related to Process Simulation Engineer jobs in Houston, TX? For Process Simulation Engineer jobs in Houston, TX, the most frequently searched job titles are:
What job categories do people searching Process Simulation Engineer jobs in Houston, TX look for? The top searched job categories for Process Simulation Engineer jobs in Houston, TX are:
Process Simulation Engineer jobs near you
Infographic showing various Process Simulation Engineer job openings in Houston, TX as of July 2026, with employment types broken down into 2% Locum Tenens, 92% Full Time, 4% Part Time, and 2% Contract. Highlights an 85% Physical, 6% Hybrid, and 9% Remote job distribution, with an average salary of $87,874 per year, or $42.2 per hour.
Process Engineer

Process Engineer

Bayport Laboratories LLC

Houston, TX • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 20 days ago

Job description

Benefits:
  • 401(k)
  • Competitive salary
  • Dental insurance
  • Health insurance
  • Paid time off
  • Vision insurance

POSITION PURPOSE
As a Process Engineer, you will play a crucial role in supporting the development and optimization of manufacturing processes for our cosmetic products.

ESSENTIAL FUNCTIONS AND BASIC DUTIES
1. Collaborate with cross-functional teams including R&D, Quality Assurance, and Production to develop and optimize manufacturing processes for cosmetic products.
2. Conduct research and analysis to identify areas for process improvement, efficiency enhancement, and cost reduction.
3. Assist in the design, implementation, and validation of new manufacturing processes, equipment, and technologies.
4. Perform process troubleshooting and root cause analysis to resolve production issues and ensure product quality and consistency.
5. Develop and maintain process documentation, including standard operating procedures (SOPs), work instructions, and batch records.
6. Participate in continuous improvement initiatives to enhance process reliability, productivity, and safety.
7. Support scale-up activities for new product launches and process transfers to production facilities.
8. Stay abreast of industry trends, regulatory requirements, and best practices in cosmetic manufacturing to ensure compliance and competitiveness.
9. Contribute to a positive and collaborative team environment by sharing knowledge, providing mentorship to junior team members, and fostering a culture of continuous learning and development.
Education/Certification:

  • Bachelor's degree in Chemical Engineering or related field.
Required Knowledge:
  • Understanding of production standards and procedures
  • Proficiency in MS Office applications (Word, Excel, PowerPoint) and familiarity with process simulation software is a plus.
  • Knowledge of Good Manufacturing Practices (GMP), FDA regulations, and quality management systems is desirable.
Experience Required:
  • Over 5 years of experience as a Process Engineer in the cosmetics industry.
Skills/Abilities:

  • Strong analytical and problem-solving skills with the ability to apply engineering principles to process optimization and troubleshooting.
  • Excellent communication and interpersonal skills, with the ability to effectively collaborate with cross-functional teams.
  • Ability to work independently, prioritize tasks, and adapt to changing priorities in a fast-paced environment.
  • Enthusiasm for learning and a passion for innovation and continuous improvement.
EQUAL EMPLOYMENT OPPORTUNITY
Bayport Laboratories is an equal opportunity employer and considers all applicants without regard to race, color, religion, sex, national origin, age, disability, veteran status, or any other protected characteristic.