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Process Simulation Engineer Jobs in Houston, TX (NOW HIRING)

TPC Group

Sr. Engineer, Process HNO

Houston, TX · On-site

$90.50K - $117K/yr

Proficient in the use of process design software and simulation packages such as Aspen Plus, Aspen ... Interfaces with Plant Engineering to: * Evaluate data for projects to optimize the process.

TPC Group Inc.

Sr. Engineer, Process HNO

Houston, TX

$90.50K - $117K/yr

Proficient in the use of process design software and simulation packages such as Aspen Plus, Aspen ... Interfaces with Plant Engineering to: * Evaluate data for projects to optimize the process.

Wood Plc

Process Manager of Hydrogen

Houston, TX · On-site

The ideal candidate is a fully competent and knowledgeable engineer who typically performs ... Process Simulations * Process Flow Diagrams (PFD's) with Heat and Material Balances * Process ...

Honeywell

Lead Process Engineer

Houston, TX

$125K - $156K/yr

Proficiency of process simulation software, primarily Honeywell's UniSim software. WE VALUE * Advanced engineering degrees like Chemical Engineering. * 15+ years of experience in chemical engineering ...

New

Honeywell

Lead Process Engineer

Houston, TX · On-site

$125K - $156K/yr

Proficiency of process simulation software, primarily Honeywell's UniSim software. WE VALUE * Advanced engineering degrees like Chemical Engineering. * 15+ years of experience in chemical engineering ...

Honeywell

Lead Process Engineer

Houston, TX

$125K - $156K/yr

Proficiency of process simulation software, primarily Honeywell's UniSim software. WE VALUE * Advanced engineering degrees like Chemical Engineering. * 15+ years of experience in chemical engineering ...

New

Wood Plc

Process Engineer

Houston, TX

Highly competent to perform all process engineering functions including: deliverables such as feasibility and optimization studies, process simulations and heat and material balances, process ...

NABORS

SENIOR PROCESS ENGINEER

Tomball, TX

$98.50K - $127.30K/yr

Fluency with process simulation tools (Aspen Plus, ChemCAD, or equivalent) and P&ID development ... Complete the engineering. Drive the system from its current designed state to a production-ready ...

New

Solar Turbines Incorporated

Prin Engineer

Houston, TX · On-site

Engineering Your Work Shapes the World at Caterpillar Inc. When you join Caterpillar, you're ... with process simulation and hydraulic modeling tools (e.g., Aspen HYSYS, ProMax, or equivalent ...

Wood Plc

Pressure Safety Engineer

Deer Park, TX · On-site

Simulate processes with process simulation software programs, i.e. IPRSM * Perform hydraulic ... A BS or MS degree in Chemical Engineering with some relevant knowledge in Mechanical Engineering ...

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Process Simulation Engineer information

See Houston, TX salary details

$47.2K

$87.8K

$136K

How much do process simulation engineer jobs pay per year?

As of May 30, 2026, the average yearly pay for process simulation engineer in Houston, TX is $87,833.00, according to ZipRecruiter salary data. Most workers in this role earn between $71,100.00 and $98,300.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Simulation Engineer, and why are they important?

To thrive as a Process Simulation Engineer, you need a strong background in chemical or process engineering, proficiency in mathematical modeling, and typically a relevant engineering degree. Familiarity with simulation software such as Aspen Plus, HYSYS, or MATLAB, as well as knowledge of process control systems, is essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure accurate process optimization, improved system performance, and successful project outcomes in industrial environments.

What are some typical challenges a Process Simulation Engineer faces when integrating simulation models into existing operations?

A common challenge for Process Simulation Engineers is ensuring that simulation models accurately reflect real-world plant operations, which often involves dealing with incomplete or outdated process data. Collaboration with cross-functional teams, such as operations, process design, and IT, is crucial for gathering accurate information and validating models. Additionally, integrating simulation results into operational decision-making can require effective communication to bridge the gap between technical modeling and practical application. Successful engineers are adept at troubleshooting discrepancies and adapting models to evolving process requirements.

What are Process Simulation Engineers?

Process Simulation Engineers are professionals who use advanced computer modeling and simulation software to design, analyze, and optimize industrial processes, particularly in fields like chemical, oil and gas, pharmaceuticals, and manufacturing. They create virtual models of production systems to predict performance, troubleshoot issues, and propose improvements before implementation in the real world. Their work helps companies increase efficiency, reduce costs, ensure safety, and comply with environmental regulations.

What is the difference between Process Simulation Engineer vs Chemical Process Engineer?

AspectProcess Simulation EngineerChemical Process Engineer
CredentialsBachelor's or Master's in Chemical Engineering or related field; proficiency in simulation softwareBachelor's or Master's in Chemical Engineering; often includes process design experience
Work EnvironmentDesign labs, engineering firms, manufacturing plantsRefineries, chemical plants, R&D labs
Industry UsagePrimarily in process design, optimization, and simulationProcess design, plant operation, process improvement
Common Search/ComparisonYesYes

The Process Simulation Engineer focuses on creating and analyzing process models using simulation software to optimize chemical processes. In contrast, the Chemical Process Engineer is involved in designing, developing, and improving chemical manufacturing processes, often working directly on plant operations. Both roles require a strong background in chemical engineering and share overlapping skills, but their primary responsibilities and work environments differ slightly.

What are popular job titles related to Process Simulation Engineer jobs in Houston, TX? For Process Simulation Engineer jobs in Houston, TX, the most frequently searched job titles are:
What job categories do people searching Process Simulation Engineer jobs in Houston, TX look for? The top searched job categories for Process Simulation Engineer jobs in Houston, TX are:
Process Simulation Engineer jobs near you
Infographic showing various Process Simulation Engineer job openings in Houston, TX as of May 2026, with employment types broken down into 17% As Needed, 33% Full Time, 17% Temporary, and 33% Contract. Highlights an 66% Physical, 10% Hybrid, and 24% Remote job distribution, with an average salary of $87,833 per year, or $42.2 per hour.

Process Engineer (NVD SVC)

Foxconn Assembly LLC

Houston, TX • On-site

Full-time

Posted 16 days ago

Job description

Job Summary
Process Engineer will be responsible for developing and implementing process strategies, managing process resources, optimizing current processes, and maintaining process documents.
Responsibilities:
  • Develop, configure and optimize industrial processes from inception through to start up and certification
  • Perform process simulations
  • Provide process documentation and operating instructions
  • Perform risk assessments

Experience & Skills:
  • Over 1 year to 3 years of experience in process engineering or similar industries
  • Proactive and able to work well independently as well as in a team environment
  • Work well with cross functional teams
  • Strong ownership and organization skills
  • Ability to work confidently in a rapidly changing, fast-paced and results-oriented corporate environment where a high degree of flexibility is required

Competence:
  • Process Engineer to be responsible for the process design, operation and implementation.

Education and Qualifications:
  • Bachelor's degree required in Process Engineering or related field

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