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Process Simulation Engineer Jobs in Michigan (NOW HIRING)

Simulation Engineer -- Process Engineering About the Role We're looking for a Simulation Engineer to join our Process Engineering group, providing robotic and system simulation services. The ideal ...

Engineering & Science Job Schedule: Full time Remote: No The Opportunity: JR Automation, a Hitachi ... Build processes and retain relationships to share simulation capabilities, processes and knowledge ...

Engineering & Science Job Schedule: Full time Remote: No The Opportunity: JR Automation, a Hitachi ... Build processes and retain relationships to share simulation capabilities, processes and knowledge ...

Engineering & Science Job Schedule: Full time Remote: No The Opportunity: JR Automation, a Hitachi ... Build processes and retain relationships to share simulation capabilities, processes and knowledge ...

Engineering & Science Job Schedule: Full time Remote: No The Opportunity: JR Automation, a Hitachi ... Build processes and retain relationships to share simulation capabilities, processes and knowledge ...

Engineering & Science Job Schedule: Full time Remote: No The Opportunity: JR Automation, a Hitachi ... Build processes and retain relationships to share simulation capabilities, processes and knowledge ...

Engineering & Science Job Schedule: Full time Remote: No The Opportunity: JR Automation, a Hitachi ... Build processes and retain relationships to share simulation capabilities, processes and knowledge ...

Engineering & Science Job Schedule: Full time Remote: No The Opportunity: JR Automation, a Hitachi ... Build processes and retain relationships to share simulation capabilities, processes and knowledge ...

Knowledge of automotive manufacturing processes, equipment, and digital engineering methods ... Duties of the Manufacturing Simulation Engineer: * Develop and validate digital models of automated ...

Engineering & Science Job Schedule: Full time Remote: No The Opportunity: JR Automation, a Hitachi ... Build processes and retain relationships to share simulation capabilities, processes and knowledge ...

Engineering & Science Job Schedule: Full time Remote: No The Opportunity: JR Automation, a Hitachi ... Build processes and retain relationships to share simulation capabilities, processes and knowledge ...

Description The Simulation Discrete Event Engineer estimates process capability and improves its efficiency by utilizing discrete event simulations techniques in conjunction with reliability and down ...

Waltonen Engineering is actively seeking a Robotic Simulator to join our team! Responsibilities * Report to Robotic Simulation Lead * Utilize Process Simulate to simulate the movement of robotic ...

Simulation Engineer

Grand Rapids, MI · On-site +1

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

Simulation Engineer

Grand Rapids, MI · On-site +1

$65K - $140K/yr

Dematic is hiring a Simulation Engineer for one of our hubs-Grand Rapids (MI), Atlanta (GA), Plano ... Support continuous improvement of simulation tools, standards, processes, and methodologies. What ...

Waltonen Engineering is actively seeking a Robotic Simulator to join our team! Responsibilities * Report to Robotic Simulation Lead * Utilize Process Simulate to simulate the movement of robotic ...

This organization is searching for a Simulation Engineer who will be responsible for the following ... Familiarity with Final Assembly Processes & Tooling. Experience Required: * Automotive ...

The Simulation Engineer 3 is an advanced engineering individual contributor responsible for ... Develop, deploy, and maintain product simulation processes, tools, and technologies to support ...

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Process Simulation Engineer information

See Michigan salary details

$43.1K

$80.2K

$124.2K

How much do process simulation engineer jobs pay per year?

As of Jul 8, 2026, the average yearly pay for process simulation engineer in Michigan is $80,202.00, according to ZipRecruiter salary data. Most workers in this role earn between $64,900.00 and $89,800.00 per year, depending on experience, location, and employer.

What are some typical challenges a Process Simulation Engineer faces when integrating simulation models into existing operations?

A common challenge for Process Simulation Engineers is ensuring that simulation models accurately reflect real-world plant operations, which often involves dealing with incomplete or outdated process data. Collaboration with cross-functional teams, such as operations, process design, and IT, is crucial for gathering accurate information and validating models. Additionally, integrating simulation results into operational decision-making can require effective communication to bridge the gap between technical modeling and practical application. Successful engineers are adept at troubleshooting discrepancies and adapting models to evolving process requirements.

What are the key skills and qualifications needed to thrive as a Process Simulation Engineer, and why are they important?

To thrive as a Process Simulation Engineer, you need a strong background in chemical or process engineering, proficiency in mathematical modeling, and typically a relevant engineering degree. Familiarity with simulation software such as Aspen Plus, HYSYS, or MATLAB, as well as knowledge of process control systems, is essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure accurate process optimization, improved system performance, and successful project outcomes in industrial environments.

What is the difference between Process Simulation Engineer vs Chemical Process Engineer?

AspectProcess Simulation EngineerChemical Process Engineer
CredentialsBachelor's or Master's in Chemical Engineering or related field; proficiency in simulation softwareBachelor's or Master's in Chemical Engineering; often includes process design experience
Work EnvironmentDesign labs, engineering firms, manufacturing plantsRefineries, chemical plants, R&D labs
Industry UsagePrimarily in process design, optimization, and simulationProcess design, plant operation, process improvement
Common Search/ComparisonYesYes

The Process Simulation Engineer focuses on creating and analyzing process models using simulation software to optimize chemical processes. In contrast, the Chemical Process Engineer is involved in designing, developing, and improving chemical manufacturing processes, often working directly on plant operations. Both roles require a strong background in chemical engineering and share overlapping skills, but their primary responsibilities and work environments differ slightly.

What are Process Simulation Engineers?

Process Simulation Engineers are professionals who use advanced computer modeling and simulation software to design, analyze, and optimize industrial processes, particularly in fields like chemical, oil and gas, pharmaceuticals, and manufacturing. They create virtual models of production systems to predict performance, troubleshoot issues, and propose improvements before implementation in the real world. Their work helps companies increase efficiency, reduce costs, ensure safety, and comply with environmental regulations.
What are popular job titles related to Process Simulation Engineer jobs in Michigan? For Process Simulation Engineer jobs in Michigan, the most frequently searched job titles are:

Simulation Engineer

StrategiQly

Rochester Hills, MI

$45 - $50/hr

Full-time

Posted 5 days ago


Job description

Simulation Engineer — Process Engineering


About the Role

We're looking for a Simulation Engineer to join our Process Engineering group, providing robotic and system simulation services. The ideal candidate is a strategic problem-solver who is professional, customer-focused, and results-oriented, with experience leading and motivating teams and partnering with customers to ensure final products exceed expectations.


Key Responsibilities

  • Create and maintain robotic simulation in the chosen software (ROBOGUIDE, Process Simulate, Emulate3D, etc.)
  • Ensure proposed solutions meet required capacity parameters such as throughput (JPH), cycle time, and yearly capacity
  • Capture and utilize R&M data (MTTR, MTBF, reject rate, availability) in throughput simulations
  • Identify bottlenecks and present solutions to right size the capacity of an operation
  • Set up the safety scheme of the workcell with other stakeholders
  • Document all aspects of the workcell simulation, including cycle time, robot data sheets, DCS sheets, simulation videos, and payload sheets
  • Attend proposal reviews, project meetings, and design reviews, and support integration and hardware builds


Requirements

  • Bachelor's degree in Industrial, Mechanical, Manufacturing, or Aerospace Engineering, or related area, or equivalent relevant experience
  • Exposure to and basic understanding of PLC and other controls hardware (HMI, safety apparatus, sensors, etc.)
  • Proficient in industry standard simulation software such as Siemens Process Simulate, Rockwell Emulate 3D, Siemens Plant Simulation, or FANUC ROBOGUIDE (equivalent software experience considered)
  • Experience deploying cells using Virtual Commissioning, connecting PLC, HMI, and robot controller virtually to gain accurate cycle time and PLC scan time estimates
  • Experience performing throughput simulations using discrete event simulation software (Siemens Plant Sim, AutoMod, Rockwell Arena)
  • Basic understanding of how AMRs are utilized in the automotive industry, with ability to set up simulation paths
  • Knowledge of safety standards (ANSI/RIA R15.06-2012, ISO 10218-1) and robotic system risk assessment


Preferred Qualifications

  • Master's degree in a related field
  • 6+ years of experience in process/systems engineering
  • 6+ years of experience in robotic simulation using one of the software listed above


Travel

Up to 30% travel to vendor or customer facilities, including some overnight and international travel as needed.