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Process Simulation Engineer Jobs in Michigan (NOW HIRING)

Role Summary The Simulation Technical Leader supports the Project Engineer in all 3D process simulation activities, coordinates 2D requirements and technical documentation, and leads mechanical ...

Senior Process Engineer

Midland, MI · On-site

$89K - $115K/yr

At Nexus Engineering Group, our Process Engineers turn client requirements into safe, buildable ... Build process simulation models in Aspen HYSYS and develop heat and material balances. * Perform ...

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Process Simulation Engineer information

See Michigan salary details

$43.1K

$80.2K

$124.2K

How much do process simulation engineer jobs pay per year?

As of Jun 19, 2026, the average yearly pay for process simulation engineer in Michigan is $80,202.00, according to ZipRecruiter salary data. Most workers in this role earn between $64,900.00 and $89,800.00 per year, depending on experience, location, and employer.

What are some typical challenges a Process Simulation Engineer faces when integrating simulation models into existing operations?

A common challenge for Process Simulation Engineers is ensuring that simulation models accurately reflect real-world plant operations, which often involves dealing with incomplete or outdated process data. Collaboration with cross-functional teams, such as operations, process design, and IT, is crucial for gathering accurate information and validating models. Additionally, integrating simulation results into operational decision-making can require effective communication to bridge the gap between technical modeling and practical application. Successful engineers are adept at troubleshooting discrepancies and adapting models to evolving process requirements.

What are the key skills and qualifications needed to thrive as a Process Simulation Engineer, and why are they important?

To thrive as a Process Simulation Engineer, you need a strong background in chemical or process engineering, proficiency in mathematical modeling, and typically a relevant engineering degree. Familiarity with simulation software such as Aspen Plus, HYSYS, or MATLAB, as well as knowledge of process control systems, is essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure accurate process optimization, improved system performance, and successful project outcomes in industrial environments.

What is the difference between Process Simulation Engineer vs Chemical Process Engineer?

AspectProcess Simulation EngineerChemical Process Engineer
CredentialsBachelor's or Master's in Chemical Engineering or related field; proficiency in simulation softwareBachelor's or Master's in Chemical Engineering; often includes process design experience
Work EnvironmentDesign labs, engineering firms, manufacturing plantsRefineries, chemical plants, R&D labs
Industry UsagePrimarily in process design, optimization, and simulationProcess design, plant operation, process improvement
Common Search/ComparisonYesYes

The Process Simulation Engineer focuses on creating and analyzing process models using simulation software to optimize chemical processes. In contrast, the Chemical Process Engineer is involved in designing, developing, and improving chemical manufacturing processes, often working directly on plant operations. Both roles require a strong background in chemical engineering and share overlapping skills, but their primary responsibilities and work environments differ slightly.

What are Process Simulation Engineers?

Process Simulation Engineers are professionals who use advanced computer modeling and simulation software to design, analyze, and optimize industrial processes, particularly in fields like chemical, oil and gas, pharmaceuticals, and manufacturing. They create virtual models of production systems to predict performance, troubleshoot issues, and propose improvements before implementation in the real world. Their work helps companies increase efficiency, reduce costs, ensure safety, and comply with environmental regulations.
What are popular job titles related to Process Simulation Engineer jobs in Michigan? For Process Simulation Engineer jobs in Michigan, the most frequently searched job titles are:
What job categories do people searching Process Simulation Engineer jobs in Michigan look for? The top searched job categories for Process Simulation Engineer jobs in Michigan are:
Simulation Integration Engineer

Simulation Integration Engineer

General Motors

Milford, MI • Hybrid

Full-time

Posted 6 days ago


General Motors rating

8.1

Company rating: 8.1 out of 10

Based on 305 frontline employees who took The Breakroom Quiz

5th of 44 rated automakers


Job description

Job Description

DUTIES:Work closely with stakeholders to identify requirements, schedule, and deploy simulation projects to enable virtual vehicle design, development, and validation. Engage with cross functional team members to coordinate on-time delivery of simulation components to meet requirements and timing. Integrate plant models and other ECU models with controller software source code and perform virtual system verification based on requirements. Obtain, develop, parameterize, and test virtual controller models to be used across different components such as HWIO, RTOS, controller I/O, and other ECU behavioral models. Perform simulation correlation activities based on experimental data. Create, maintain, and improve standard simulation architectures. Provide support for released simulations, including detailed documentation, and assist users with testing and troubleshooting. Design, develop, verify, and execute automated test suites. Assist initiatives to benchmark and adopt next-generation simulation technology and tools. Identify, implement, and standardize new simulation development processes of engineering. Provide process and architecture feedback improvements. Work in and using the SAFe and Agile construct. 25% travel to client sites domestically. Hybrid Work Policy - 3 Days In-Office, 2 Days Remote - Must Be Able To Report To Listed Local Office.

REQUIREMENTS: Bachelor's degree in Electrical Engineering, Mechanical Engineering, Software Engineering, Computer Science, Aerospace Engineering, or related field of study. Two (2) years of experience as a System Verification and Validation Engineer, Hardware in Loop (HIL) Integration Engineer, Software Engineer, or related occupation Two (2) years of experience with: MATLAB, Simulink, dSPACE/VEOS, ETAS COSYM, and ECU
behavioral models in the context of plant model development and integration; and Computer programming languages including C/C++ and
Python. One (1) year of experience with: Modeling high voltage components; Embedded controls software and architectures, including AUTOSAR; and Automotive communication technologies including CAN, LIN, SPI, and Ethernet.

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About General Motors

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General Motors is a company with global scale and capabilities, headquartered in Detroit, Michigan, with employees around the world. The company employs over 165,000 people, serves six continents, operates across 22 time zones, and has a diverse workforce speaking 75 languages1. GM’s vision is to drive the world forward by pioneering innovations that move and connect people to what matters. The company is working towards an all-electric future with its new Ultium Platform and is pushing transportation options beyond our wildest imaginations with autonomous vehicles. GM is also committed to becoming the most inclusive company in the world.

Industry

Transportation equipment manufacturing

Company size

10,000+ Employees

Headquarters location

Detroit, MI, US

Year founded

1908