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Process Simulation Engineer Jobs in Michigan (NOW HIRING)

Actalent

Controls Simulation Engineer

Warren, MI · Hybrid

$45 - $50/hr

Controls Simulation Engineer We are seeking a skilled Controls Simulation Engineer to develop and ... Focus on process improvement, lean manufacturing, and robotics. * Capability in continuous ...

Electromac

Simulation Design Engineer

Novi, MI · On-site

The Simulation Design Enginer is responsible for supporting Design and Simluation. The ideal ... Generate new and revise existing process layouts and proposals. * Recommends alternative design ...

Electromac Group

Simulation Design Engineer

Novi, MI · On-site

The Simulation Design Enginer is responsible for supporting Design and Simluation. The ideal ... Develops basic to advanced level process proposals based on direction from product design ...

Electromac

Simulation Design Engineer

Novi, MI · On-site

The Simulation Design Enginer is responsible for supporting Design and Simluation. The ideal ... Generate new and revise existing process layouts and proposals. * Recommends alternative design ...

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All JobsProcess Simulation Engineer JobsProcess Simulation Engineer Jobs in Michigan

Process Simulation Engineer information

See Michigan salary details

$43.1K

$80.2K

$124.2K

How much do process simulation engineer jobs pay per year?

As of Aug 20, 2026, the average yearly pay for process simulation engineer in Michigan is $80,202.00, according to ZipRecruiter salary data. Most workers in this role earn between $64,900.00 and $89,800.00 per year, depending on experience, location, and employer.

What is a process simulation engineer?

Process Simulation Engineers are professionals who use advanced computer modeling and simulation software to design, analyze, and optimize industrial processes, particularly in fields like chemical, oil and gas, pharmaceuticals, and manufacturing. They create virtual models of production systems to predict performance, troubleshoot issues, and propose improvements before implementation in the real world. Their work helps companies increase efficiency, reduce costs, ensure safety, and comply with environmental regulations.

What are the key skills and qualifications needed to thrive as a process simulation engineer?

To thrive as a Process Simulation Engineer, you need a strong background in chemical or process engineering, proficiency in mathematical modeling, and typically a relevant engineering degree. Familiarity with simulation software such as Aspen Plus, HYSYS, or MATLAB, as well as knowledge of process control systems, is essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure accurate process optimization, improved system performance, and successful project outcomes in industrial environments.

What are some typical challenges a process simulation engineer faces when integrating simulation models into existing operations?

A common challenge for Process Simulation Engineers is ensuring that simulation models accurately reflect real-world plant operations, which often involves dealing with incomplete or outdated process data. Collaboration with cross-functional teams, such as operations, process design, and IT, is crucial for gathering accurate information and validating models. Additionally, integrating simulation results into operational decision-making can require effective communication to bridge the gap between technical modeling and practical application. Successful engineers are adept at troubleshooting discrepancies and adapting models to evolving process requirements.

What is the difference between Process Simulation Engineer vs Chemical Process Engineer?

AspectProcess Simulation EngineerChemical Process Engineer
CredentialsBachelor's or Master's in Chemical Engineering or related field; proficiency in simulation softwareBachelor's or Master's in Chemical Engineering; often includes process design experience
Work EnvironmentDesign labs, engineering firms, manufacturing plantsRefineries, chemical plants, R&D labs
Industry UsagePrimarily in process design, optimization, and simulationProcess design, plant operation, process improvement
Common Search/ComparisonYesYes

The Process Simulation Engineer focuses on creating and analyzing process models using simulation software to optimize chemical processes. In contrast, the Chemical Process Engineer is involved in designing, developing, and improving chemical manufacturing processes, often working directly on plant operations. Both roles require a strong background in chemical engineering and share overlapping skills, but their primary responsibilities and work environments differ slightly.

Process Simulation Engineer jobs near you
Infographic showing various Process Simulation Engineer job openings in Michigan as of August 2026, with employment types broken down into 1% As Needed, 75% Full Time, 17% Part Time, 2% Temporary, 3% Contract, and 2% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $80,202 per year, or $38.6 per hour.

3D CFD Simulation Engineer

Detroit Engineered Products Inc. (DEP)

Auburn Hills, MI • On-site

Other

This job post has expired today. Applications are no longer accepted.

Job description

Job Description: The senior simulation engineer is responsible for providing guidance to design teams. He/ She will be an integral part of the development team. The engineer is responsible for utilizing commercial and /or internal tools to analyze propulsion components / systems to ensure functional objectives are met. The responsibility of the senior engineer position will include, but not limited to The simulation engineer analyzes combustion system designs and concepts to achieve functional requirements Builds and exercises analytical models for internal combustion engines using commercial 3D CFD software tools such as Converge. Provides component-level and/or system-level design recommendations to Design Responsible Engineers based on interpretation of analysis results. Retrieves and modifies CAD models of propulsion system components to support the development of CFD models. Enhances current standard analysis practices and/or tools to improve prediction fidelity and/or execution speed in collaboration with the method development teams Participates in product design and development teams and regularly presents analysis results to engineering peers, Chief engineers and propulsion system management. Documents analysis objectives, results, conclusions and assumptions using a standard report template. Cooperatively works with test engineers to enhance laboratory procedures to support the development of first-time capable analysis techniques and the physical means reduction. Stays abreast of new technology and competitive products.
Basic
Qualifications: - Master of Science degree in one of the following disciplines: Mechanical Engineering, Chemical engineering, Aerospace/Aeronautical Engineering or Applied Physics - Minimum 5 years' experience in CFD simulations on propulsion systems with focus on combustion system development - Experience with engineering analysis tools for Propulsion systems modeling and simulation (e.g. Converge, Ansa, Star-CCM+) - Excellent communication skills, both verbal and written - Demonstrated technical problem solving skills
Preferred
Qualifications: - Ph.D in Mechanical Engineering, Chemical engineering, Aerospace/Aeronautical Engineering or Applied Physics - Good overall knowledge of propulsion system technologies and corresponding energy transformation systems - Experience in Combustion system and combustion system simulations - Good skill in programming with commercial software (e.g. Matlab Simulink, Visual Basic, Visual C++ - Demonstrated/proven expertise / record of applied knowledge for design / process improvements

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