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Process Simulation Engineer Jobs in Michigan (NOW HIRING)

Comau LLC

Technical Leader Simulation

Southfield, MI · On-site

Role Summary The Simulation Technical Leader supports the Project Engineer in all 3D process simulation activities, coordinates 2D requirements and technical documentation, and leads mechanical ...

Premier Staff Services

Process Engineer

Ann Arbor, MI · On-site

As a Process Engineer, you will play a crucial role in optimizing and improving manufacturing ... Proficiency in process simulation software (e.g., Aspen Plus, HYSYS) and statistical analysis tools ...

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All JobsProcess Simulation Engineer JobsProcess Simulation Engineer Jobs in Michigan

Process Simulation Engineer information

See Michigan salary details

$43.1K

$80.2K

$124.2K

How much do process simulation engineer jobs pay per year?

As of Jul 9, 2026, the average yearly pay for process simulation engineer in Michigan is $80,202.00, according to ZipRecruiter salary data. Most workers in this role earn between $64,900.00 and $89,800.00 per year, depending on experience, location, and employer.

What are some typical challenges a Process Simulation Engineer faces when integrating simulation models into existing operations?

A common challenge for Process Simulation Engineers is ensuring that simulation models accurately reflect real-world plant operations, which often involves dealing with incomplete or outdated process data. Collaboration with cross-functional teams, such as operations, process design, and IT, is crucial for gathering accurate information and validating models. Additionally, integrating simulation results into operational decision-making can require effective communication to bridge the gap between technical modeling and practical application. Successful engineers are adept at troubleshooting discrepancies and adapting models to evolving process requirements.

What are the key skills and qualifications needed to thrive as a Process Simulation Engineer, and why are they important?

To thrive as a Process Simulation Engineer, you need a strong background in chemical or process engineering, proficiency in mathematical modeling, and typically a relevant engineering degree. Familiarity with simulation software such as Aspen Plus, HYSYS, or MATLAB, as well as knowledge of process control systems, is essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure accurate process optimization, improved system performance, and successful project outcomes in industrial environments.

What is the difference between Process Simulation Engineer vs Chemical Process Engineer?

AspectProcess Simulation EngineerChemical Process Engineer
CredentialsBachelor's or Master's in Chemical Engineering or related field; proficiency in simulation softwareBachelor's or Master's in Chemical Engineering; often includes process design experience
Work EnvironmentDesign labs, engineering firms, manufacturing plantsRefineries, chemical plants, R&D labs
Industry UsagePrimarily in process design, optimization, and simulationProcess design, plant operation, process improvement
Common Search/ComparisonYesYes

The Process Simulation Engineer focuses on creating and analyzing process models using simulation software to optimize chemical processes. In contrast, the Chemical Process Engineer is involved in designing, developing, and improving chemical manufacturing processes, often working directly on plant operations. Both roles require a strong background in chemical engineering and share overlapping skills, but their primary responsibilities and work environments differ slightly.

What are Process Simulation Engineers?

Process Simulation Engineers are professionals who use advanced computer modeling and simulation software to design, analyze, and optimize industrial processes, particularly in fields like chemical, oil and gas, pharmaceuticals, and manufacturing. They create virtual models of production systems to predict performance, troubleshoot issues, and propose improvements before implementation in the real world. Their work helps companies increase efficiency, reduce costs, ensure safety, and comply with environmental regulations.
What are popular job titles related to Process Simulation Engineer jobs in Michigan? For Process Simulation Engineer jobs in Michigan, the most frequently searched job titles are:
What job categories do people searching Process Simulation Engineer jobs in Michigan look for? The top searched job categories for Process Simulation Engineer jobs in Michigan are:
Process Simulation Engineer jobs near you
Lead Engineer - Plant Throughput Simulation

Lead Engineer - Plant Throughput Simulation

Optimal Inc.

Warren, MI • On-site

Full-time

Posted 8 days ago

Job description

Job description:

You will be responsible for managing major Throughput Analysis and Simulation (TAS) projects, supervising and coordinating teams and resolving complex engineering challenges. This role requires proficiency in all aspects of Throughput Analysis and Simulation, including MPS and workbook-based throughput simulation modeling, custom special studies, and plant support. You will support as an expert in throughput simulation and possess a minimum of 6 years of experience within the Throughput Analysis.


Duties & Responsibilities:

  • Support MPS with BEC-based throughput simulation and mentor others in the process.
  • Facilitate new vehicle programs through the GVDP by utilizing workbook-based Level 3 throughput simulation models with the GA dataset and instruct others in the methodology.
  • Conduct custom studies to assist new vehicle programs, execution teams, and manufacturing plants while providing guidance to others.
  • Troubleshoot and debug throughput simulation models, offering training to others in the process.
  • Travel to plant sites, as necessary.
  • Coordinate the activities of a large group of TAS engineers and support teams.
  • Provide technical direction and mentorship to team members.
  • Document and share lessons learned to enhance team performance.

Skills and Abilities:

  • Proficient in translating plant layouts into simulation models using AutoDesk Design Review and AutoCAD.
  • Skilled in throughput simulation software, like CDraw2 and Plant Simulation.
  • Strong oral and written communication skills.
  • Excellent people skills to collaborate effectively with diverse teams.
  • Knowledge of GA processes.
  • High level of creativity in design projects.
  • Ability to exercise independent judgment and work autonomously.
  • Capacity to teach and mentor others effectively.
  • Contribute to the documentation of best practices.
  • Strong analytical skills to address unusual or complex problems.