ZipRecruiter

Log In

1

Process Simulation Engineer Jobs in Michigan (NOW HIRING)

Electromac Group

Simulation Design Engineer

Novi, MI · On-site

The Simulation Design Enginer is responsible for supporting Design and Simluation. The ideal ... Develops basic to advanced level process proposals based on direction from product design ...

Electromac

Simulation Design Engineer

Novi, MI · On-site

The Simulation Design Enginer is responsible for supporting Design and Simluation. The ideal ... Generate new and revise existing process layouts and proposals. * Recommends alternative design ...

Electromac

Simulation Design Engineer

Novi, MI · On-site

The Simulation Design Enginer is responsible for supporting Design and Simluation. The ideal ... Generate new and revise existing process layouts and proposals. * Recommends alternative design ...

Drive

930 - Process Engineer 2nd

Charlotte, MI

The Process Engineer will be responsible for overseeing the development, optimization, and ... Proficiency with process simulation software * Excellent communication and team collaboration ...

previous page

Showing results 41-60

All JobsProcess Simulation Engineer JobsProcess Simulation Engineer Jobs in Michigan

Process Simulation Engineer information

See Michigan salary details

$43.1K

$80.2K

$124.2K

How much do process simulation engineer jobs pay per year?

As of Sep 10, 2026, the average yearly pay for process simulation engineer in Michigan is $80,202.00, according to ZipRecruiter salary data. Most workers in this role earn between $64,900.00 and $89,800.00 per year, depending on experience, location, and employer.

What is a process simulation engineer?

Process Simulation Engineers are professionals who use advanced computer modeling and simulation software to design, analyze, and optimize industrial processes, particularly in fields like chemical, oil and gas, pharmaceuticals, and manufacturing. They create virtual models of production systems to predict performance, troubleshoot issues, and propose improvements before implementation in the real world. Their work helps companies increase efficiency, reduce costs, ensure safety, and comply with environmental regulations.

What are the key skills and qualifications needed to thrive as a process simulation engineer?

To thrive as a Process Simulation Engineer, you need a strong background in chemical or process engineering, proficiency in mathematical modeling, and typically a relevant engineering degree. Familiarity with simulation software such as Aspen Plus, HYSYS, or MATLAB, as well as knowledge of process control systems, is essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure accurate process optimization, improved system performance, and successful project outcomes in industrial environments.

What are some typical challenges a process simulation engineer faces when integrating simulation models into existing operations?

A common challenge for Process Simulation Engineers is ensuring that simulation models accurately reflect real-world plant operations, which often involves dealing with incomplete or outdated process data. Collaboration with cross-functional teams, such as operations, process design, and IT, is crucial for gathering accurate information and validating models. Additionally, integrating simulation results into operational decision-making can require effective communication to bridge the gap between technical modeling and practical application. Successful engineers are adept at troubleshooting discrepancies and adapting models to evolving process requirements.

What is the difference between Process Simulation Engineer vs Chemical Process Engineer?

AspectProcess Simulation EngineerChemical Process Engineer
CredentialsBachelor's or Master's in Chemical Engineering or related field; proficiency in simulation softwareBachelor's or Master's in Chemical Engineering; often includes process design experience
Work EnvironmentDesign labs, engineering firms, manufacturing plantsRefineries, chemical plants, R&D labs
Industry UsagePrimarily in process design, optimization, and simulationProcess design, plant operation, process improvement
Common Search/ComparisonYesYes

The Process Simulation Engineer focuses on creating and analyzing process models using simulation software to optimize chemical processes. In contrast, the Chemical Process Engineer is involved in designing, developing, and improving chemical manufacturing processes, often working directly on plant operations. Both roles require a strong background in chemical engineering and share overlapping skills, but their primary responsibilities and work environments differ slightly.

What are popular job titles related to Process Simulation Engineer jobs in Michigan?

For Process Simulation Engineer jobs in Michigan, the most frequently searched job titles are:

What job categories do people searching Process Simulation Engineer jobs in Michigan look for?

The top searched job categories for Process Simulation Engineer jobs in Michigan are:

Process Simulation Engineer jobs near you
Infographic showing various Process Simulation Engineer job openings in Michigan as of August 2026, with employment types broken down into 82% Full Time, 14% Part Time, and 4% Contract. Highlights an 100% In-person job distribution, with an average salary of $80,202 per year, or $38.6 per hour.

Plant Modelling & Simulation Engineer - ADV

Auburn Hills, MI • On-site

ALTEN Technology USA
Engineering Professional Services • 10K+ employees
Learn more about ALTEN Technology USAexternal

Full-time

Posted 26 days ago

Job description

We're ALTEN Technology USA, an engineering company helping clients bring groundbreaking ideas to life—from advancing space exploration and life-saving medical devices to building autonomous electric vehicles. With 3,000+ experts across North America, we partner with leading companies in aerospace, medical devices, robotics, automotive, commercial vehicles, EVs, rail, and more.

As part of the global ALTEN Group—57,000+ engineers in 30 countries—we deliver across the entire product development cycle, from consulting to full project outsourcing.

When you join ALTEN Technology USA, you'll collaborate on some of the world's toughest engineering challenges, supported by mentorship, career growth opportunities, and comprehensive benefits. We take pride in fostering a culture where employees feel valued, supported, and inspired to grow.

Job Description

  • We are seeking a Plant Modeling and Simulation Engineer to develop, validate, and maintain high-quality plant models supporting XIL, virtual validation, and system integration activities.
  • This role focuses on building scalable, reusable models across multiple vehicle domains and ensuring alignment with system-level requirements and verification workflows.
  • The engineer will work closely with cross-functional teams including system design, architecture, controls, and testing organizations to enable efficient virtual development and validation using model-based techniques.
  • This role is ideal for engineers who:
  • Enjoy deep technical work in modeling and simulation
  • Want to contribute to system-level development and validation
  • Are building toward technical leadership or system architecture roles

Key Responsibilities: 

  • Plant Model Development
  • Develop and maintain 0D/1D plant models representing physical systems (e.g., propulsion, chassis, ADAS, infotainment).
  • Ensure models meet appropriate fidelity levels depending on development phase (concept, design, integration, validation).
  • Perform model validation and correlation against requirements and test data.
  • Support model reduction and optimization for simulation efficiency.
  • Model-Based Development Support
  • Integrate plant models into XIL workflows and environments.
  • Support virtual testing, requirement validation, and system verification activities.
  • Collaborate with controls and system engineers to ensure alignment between plant models and control strategies.
  • Contribute to continuous integration pipelines for model development and validation.
  • Collaboration & Integration
  • Work with:
  • System and functional design teams
  • Architecture and simulation framework teams
  • Testing and validation teams
  • Suppliers and tool vendors
  • Ensure plant models:
  • Are compatible with simulation platforms
  • Support cross-domain integration
  • Enable efficient data exchange and reuse
  • Model Quality & Governance
  • Follow established modeling best practices and standards
  • Participate in:
  • Model reviews
  • Quality checks and validation processes
  • Maintain:
  • Model documentation
  • Version control and configuration management
  • Continuous Improvement
  • Support initiatives to improve:
  • Model fidelity and performance
  • Reusability and scalability
  • Simulation efficiency
  • Contribute to tool evaluation, benchmarking, and process enhancements

Requirements / Basic Qualifications:

  • Bachelor's degree in Electrical Engineering, Mechanical Engineering, Computer Engineering, or related field
  • A minimum of 3 years of experience in plant modeling, simulation, or V&V environments
  • Strong understanding of Model-Based Development (MBD) and virtual testing methods
  • Experience with MATLAB/Simulink or similar modeling tools
  • Knowledge of physical system modeling (0D/1D)
  • Strong problem-solving and analytical skills
  • Knowledge of CI/CD tools and methods
  • Experience in one scripting language

Preferred Qualifications:

  • Experience in automotive OEM
  • Familiarity with xIL environments (MIL/SIL/HIL)
  • Understanding of automotive V&V processes and standards
  • Experience with:
  • Model validation and correlation
  • Variant/configuration management
  • Version control systems
  • Domain experience in:
  • Propulsion
  • ADAS
  • Chassis
  • Infotainment

Key Competencies:

  • Strong collaboration and communication skills
  • Ability to work in cross-functional teams
  • Attention to detail and commitment to model quality
  • Adaptability to Agile development environments

All qualified applicants will receive consideration for employment and will not be discriminated against on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, age, genetic information, or pregnancy.

Please beware of job seeker scams and see this important notice on our careers page for more information about our recruiting process.

Compliance Notice: Alten USA is a federal contractor subject to the requirements of the Vietnam Era Veterans' Readjustment Assistance Act (VEVRAA) and Executive Order 11246. We are an Equal Opportunity Employer and consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.

Drug Screening Requirement: As a federal contractor, Alten USA maintains a drug-free workplace. All candidates selected for employment will be required to successfully complete a pre-employment drug screening as a condition of hire.