1

Process Simulation Engineer Jobs in Alberta (NOW HIRING)

Performs process simulations on various software (e.g., Aspen HYSYS, Aspen Plus, Aspen FlareNet ... Develop and stamp/seal process engineering deliverables, including Process Flow Diagrams (PFDs ...

Perform advanced process simulations using software such as Aspen Plus or HYSYS to optimize energy ... Professional Engineer designation (P.Eng) with a Canadian engineering association. Experience: 10+ ...

Perform advanced process simulations using software such as Aspen Plus or HYSYS to optimize energy ... Professional Engineer designation (P.Eng) with a Canadian engineering association. Experience: 10+ ...

The Process Engineer will demonstrate expertise in developing and optimizing process simulations, equipment selection and sizing, process controls (development of control narrative & C&E) safety ...

Process Engineer At TWD , we know the secret to success isn't just technical skill, it's the people ... Perform process simulations, equipment sizing, and technical evaluations in support of refinery and ...

PACKAGE ENGINEERING (Weighting 50%)Package Design & Development ... Ensures the completion of any additional process design tasks, including simulation for pipe sizing ...

Use strong technical knowledge to complete process engineering deliverables and tasks with minimal guidance and direction. * Develop process simulations and heat and material balances. * Conduct ...

next page

Showing results 1-20

Process Simulation Engineer information

See Alberta salary details

$17

$43

$70

How much do process simulation engineer jobs pay per hour?

As of Jun 4, 2026, the average hourly pay for process simulation engineer in Alberta is $43.13, according to ZipRecruiter salary data. Most workers in this role earn between $33.65 and $48.32 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Simulation Engineer, and why are they important?

To thrive as a Process Simulation Engineer, you need a strong background in chemical or process engineering, proficiency in mathematical modeling, and typically a relevant engineering degree. Familiarity with simulation software such as Aspen Plus, HYSYS, or MATLAB, as well as knowledge of process control systems, is essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure accurate process optimization, improved system performance, and successful project outcomes in industrial environments.

What are some typical challenges a Process Simulation Engineer faces when integrating simulation models into existing operations?

A common challenge for Process Simulation Engineers is ensuring that simulation models accurately reflect real-world plant operations, which often involves dealing with incomplete or outdated process data. Collaboration with cross-functional teams, such as operations, process design, and IT, is crucial for gathering accurate information and validating models. Additionally, integrating simulation results into operational decision-making can require effective communication to bridge the gap between technical modeling and practical application. Successful engineers are adept at troubleshooting discrepancies and adapting models to evolving process requirements.

What are Process Simulation Engineers?

Process Simulation Engineers are professionals who use advanced computer modeling and simulation software to design, analyze, and optimize industrial processes, particularly in fields like chemical, oil and gas, pharmaceuticals, and manufacturing. They create virtual models of production systems to predict performance, troubleshoot issues, and propose improvements before implementation in the real world. Their work helps companies increase efficiency, reduce costs, ensure safety, and comply with environmental regulations.

What is the difference between Process Simulation Engineer vs Chemical Process Engineer?

AspectProcess Simulation EngineerChemical Process Engineer
CredentialsBachelor's or Master's in Chemical Engineering or related field; proficiency in simulation softwareBachelor's or Master's in Chemical Engineering; often includes process design experience
Work EnvironmentDesign labs, engineering firms, manufacturing plantsRefineries, chemical plants, R&D labs
Industry UsagePrimarily in process design, optimization, and simulationProcess design, plant operation, process improvement
Common Search/ComparisonYesYes

The Process Simulation Engineer focuses on creating and analyzing process models using simulation software to optimize chemical processes. In contrast, the Chemical Process Engineer is involved in designing, developing, and improving chemical manufacturing processes, often working directly on plant operations. Both roles require a strong background in chemical engineering and share overlapping skills, but their primary responsibilities and work environments differ slightly.

What are popular job titles related to Process Simulation Engineer jobs in Alberta? For Process Simulation Engineer jobs in Alberta, the most frequently searched job titles are:
What job categories do people searching Process Simulation Engineer jobs in Alberta look for? The top searched job categories for Process Simulation Engineer jobs in Alberta are:
Infographic showing various Process Simulation Engineer job openings in Alberta as of May 2026, with employment types broken down into 4% Locum Tenens, 92% Full Time, 1% Part Time, and 3% Temporary. Highlights an 92% Physical, 3% Hybrid, and 5% Remote job distribution, with an average salary of $89,720 per year, or $43.1 per hour.

Intermediate Process Engineer

VulcanX

Calgary, AB โ€ข On-site

Full-time

Posted 6 days ago


Job description

Company Overview

VulcanX Energy Corp. leads the industry with its groundbreaking patented technology, focused on the efficient production of low-cost, low-emission hydrogen and solid carbon through natural gas pyrolysis (thermal cracking). Building on substantial advancements achieved in the laboratory, as well as successful de-risking in the hydrogen production pilot plant, VulcanX is now poised to scale its natural gas pyrolysis technology further. Our current focus lies in the development of FEED and Detailed Engineering Designs for our second-generation pilot plant, marking a pivotal phase in the de-risking process and paving the way for widespread commercialization,

Job Description

We are seeking a highly qualified intermediate Process Engineer to join our dynamic team and support the FEED, detailed design, procurement, construction, commissioning, and operations of VulcanX's hydrogen production plants. As an integral member of the team, you will have the opportunity to be involved in the process design of this novel technology. The ideal candidate will have 5+ years of industrial experience in chemical plant design, with a strong background in high-temperature hydrocarbon pyrolysis, corrosive environments, Pressurized systems, and a deep understanding of hydrogen systems.

Responsibilities

  • Collaborate with cross-functional teams, including all other engineering disciplines, operations, maintenance, and quality assurance, to ensure seamless project delivery.
  • Demonstrate strong communication skills to effectively liaise with VulcanX's leadership team, stakeholders, clients, and regulatory bodies.
  • Performs process simulations on various software (e.g., Aspen HYSYS, Aspen Plus, Aspen FlareNet, etc.) as required to do Process Simulation, Process Design, Optimization, PSV and PRV sizing, Line Sizing, etc.
  • Develop and validate process simulations to design new hydrocarbon pyrolysis equipment.
  • Develop and stamp/seal process engineering deliverables, including Process Flow Diagrams (PFDs), Heat & Material Balances (HMBs), Piping & Instrumentation Diagrams (P&IDs), Process Control Narratives, Line Designation Table, Equipment and Line sizing, Equipment Datasheets, Hydraulic/Pneumatic calculations, Shut-Down Keys, Relief Valve calculation Flare Sizing, and Heat Transfer calculations.
  • Lead and participate in process hazard analysis, including HAZIDs and HAZOPs
  • Support registration of pressure vessels and piping, including design of PSVs and OPPSD.
  • Assist in project scheduling and development of engineering and capital cost estimates
  • Check and review the design and calculation of vendor-supplied equipment to ensure compliance with specifications
  • Check and review calculations and process deliverables prepared by other engineers
  • Provides input and/or maintains records for equipment and components
  • Resolves problems using standard engineering procedures and previously developed methods
  • Liaise with vendors and other disciplines to integrate equipment into the final design
  • Assists in the preparation of forecasts, quantity take-offs, and change orders
  • Assists in the review and preparation of project control documents and status reports
  • Assembles and verifies contents of process data books near project completion
  • Support other disciplines in producing control system drawings, such as PLC/DCS cabinet layouts, control schematics, and wiring schematics
  • Participate in project planning and communicate general project deliverables
  • Uphold the highest standards of professionalism, reliability, and ethical conduct in all aspects of the role.
  • Required to travel to the field for project scoping, commissioning, and as-building

Qualifications

  • Bachelor's degree (preferably graduate) in Chemical Engineering or Process Engineering
  • Certified Professional Engineer (P.Eng.) in Alberta (APEGA) and/or British Columbia (EGBC).
  • 5 to 10 years of relevant work experience in the oil and gas industry, hydrogen and solid carbon production, and chemical process design, with a focus on high-temperature hydrocarbon pyrolysis
  • 3+ years of work experience in EPC companies is an asset.
  • Experience developing pre-FEED and FEED studies and techno-economic assessments of emerging technologies would be considered an asset
  • Previous experience in developing pilot plants and industrial-scale plants, scale-up and commercialization, commissioning, and operations of process plants is an asset.
  • Hydrogen production experience would be considered an asset
  • Fundamental understanding and application of engineering concepts, codes, design standards, and guidelines applicable to the process engineering discipline
  • Proficient with Aspen HYSYS, Aspen Plus, Aspen FlareNet, or other simulation programs.
  • Field or site experience is an asset.
  • Strong ability to track progress and prepare status reports.
  • Ability to use judgment to solve problems based on engineering guidelines and procedures
  • Excellent communication and interpersonal skills with a high degree of professionalism
  • Self-motivatedwith the ability to work independently or as part of a team
  • Ability to perform and complete multiple tasks in a fast-paced environment
  • Ability to contribute to Technology Selection for High-Temperature applications is highly desirable
  • Highly organized with strong attention to detail and accuracy
  • Knowledge of project management principles and management of change is an asset.
  • Ability to travel to and work at the site as needed may be required

Benefits

- Competitive salary and benefits package.

- Opportunities for professional development and growth within the company.

- Collaborative and dynamic work environment.

Note: Thank you for your interest in VulcanX Energy Corp. VulcanX hires on the basis of merit and is strongly committed to equity and diversity within its culture. Only shortlisted candidates will be contacted for an interview. Due to the volume of applications we receive, we are unfortunately unable to respond to every submission or follow-up. Please note that to comply with Canadian Law, all candidates being offered a position with VulcanX must be legally entitled to work in Canada. Reasonable accommodation will be provided for qualified individuals with disabilities to ensure equal opportunity in all aspects of employment. We wish you all the best in your career search!