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Process Simulation Engineer Jobs in Alberta (NOW HIRING)

We are a local engineering firm that has been helping customers in all industries with engineering ... Perform or supervise: * mass and energy balances, * process simulations, * P&ID development ...

Our SimOpti intelligence platform brings AI, machine learning and simulation to power business ... Exposure to inter-process communications using event based async messaging, queueing and topics ...

Familiarity with DCS/PLC systems, PID control and basic process simulation/data analysis tools. * Trade certification (millwright, mechanic, electrician) or additional power engineering classes. Why ...

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Process Simulation Engineer information

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$17

$43

$70

How much do process simulation engineer jobs pay per hour?

As of Aug 21, 2026, the average hourly pay for process simulation engineer in Alberta is $43.13, according to ZipRecruiter salary data. Most workers in this role earn between $33.65 and $48.32 per hour, depending on experience, location, and employer.

What is a process simulation engineer?

Process Simulation Engineers are professionals who use advanced computer modeling and simulation software to design, analyze, and optimize industrial processes, particularly in fields like chemical, oil and gas, pharmaceuticals, and manufacturing. They create virtual models of production systems to predict performance, troubleshoot issues, and propose improvements before implementation in the real world. Their work helps companies increase efficiency, reduce costs, ensure safety, and comply with environmental regulations.

What are the key skills and qualifications needed to thrive as a process simulation engineer?

To thrive as a Process Simulation Engineer, you need a strong background in chemical or process engineering, proficiency in mathematical modeling, and typically a relevant engineering degree. Familiarity with simulation software such as Aspen Plus, HYSYS, or MATLAB, as well as knowledge of process control systems, is essential. Strong analytical thinking, problem-solving abilities, and effective communication skills help you interpret complex data and collaborate with multidisciplinary teams. These skills ensure accurate process optimization, improved system performance, and successful project outcomes in industrial environments.

What are some typical challenges a process simulation engineer faces when integrating simulation models into existing operations?

A common challenge for Process Simulation Engineers is ensuring that simulation models accurately reflect real-world plant operations, which often involves dealing with incomplete or outdated process data. Collaboration with cross-functional teams, such as operations, process design, and IT, is crucial for gathering accurate information and validating models. Additionally, integrating simulation results into operational decision-making can require effective communication to bridge the gap between technical modeling and practical application. Successful engineers are adept at troubleshooting discrepancies and adapting models to evolving process requirements.

What is the difference between Process Simulation Engineer vs Chemical Process Engineer?

AspectProcess Simulation EngineerChemical Process Engineer
CredentialsBachelor's or Master's in Chemical Engineering or related field; proficiency in simulation softwareBachelor's or Master's in Chemical Engineering; often includes process design experience
Work EnvironmentDesign labs, engineering firms, manufacturing plantsRefineries, chemical plants, R&D labs
Industry UsagePrimarily in process design, optimization, and simulationProcess design, plant operation, process improvement
Common Search/ComparisonYesYes

The Process Simulation Engineer focuses on creating and analyzing process models using simulation software to optimize chemical processes. In contrast, the Chemical Process Engineer is involved in designing, developing, and improving chemical manufacturing processes, often working directly on plant operations. Both roles require a strong background in chemical engineering and share overlapping skills, but their primary responsibilities and work environments differ slightly.

Infographic showing various Process Simulation Engineer job openings in Alberta as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, 3% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $89,720 per year, or $43.1 per hour.

Advanced Process Control Engineer

CruxOCM

Calgary, AB

Full-time

Re-posted 9 days ago


Job description

About CruxOCM

CruxOCM is the leading automation company in heavy industry, specifically targeting the energy sector. We are a venture capital-backed company dedicated to transforming this industry.

Control room operators require the most effective tools to perform their jobs safely and efficiently, while minimizing environmental impact and maximizing revenue. Considering that pilots have autopilot software, it's time for control room operators to have a comparable solution.

About the Role

We are looking for an Advanced Process Control Engineer who will be a technical authority on control automation. You will be responsible for leading the development and integration of advanced control algorithms with Crux software, industrial systems and workflows. 

The Advanced Process Control Engineer, reporting to the Advanced Process Control Engineer Lead, is a key role that blends leadership skills, personal skills, and technical expertise. You will join a team focused on delivering automation solutions to improve pipeline operations within control room environments. This role involves close collaboration with customer teams (Control operation, SCADA engineering) and internal teams (Deployment, Product, and Engineering) to ensure alignment on customer requirements and project delivery.

Job Responsibilities
  • Advanced Control: Architect, implement, and tune advanced control strategies, such as Model Predictive Control (MPC), for pipeline systems 

  • Discrete Logic: Design state machines for operational mode management, construct fail-safe conditions and safety checks, and protective interlocks

  • Control System Testing: Outline and execute test plans to validate controller performance and safety requirements, perform root cause analyses (RCAs), and troubleshoot errors or undesired behaviours in simulation-based and production environments 

  • Algorithm Design: Create and help maintain tools for data analysis, system identification, empirical and physics-based model tuning

  • System Integration: Enable rapid integration and deployment of Crux products, by developing playbooks, standardizing processes and leveraging the latest engineering tools.

  • Quality Assurance: Ensure all deliverables meet the high safety and reliability standards required for heavy industry environments.

  • Relationship Building: Develop deep, trust-based relationships with client-side operators and technical leads.

  • Internal Synergy: Align cross-functional teams to ensure a unified delivery approach.

Requirements
  • Bachelor's degree in Chemical, Electrical, or Mechanical engineering or related field (post-graduate studies focusing on advanced control systems or MPC preferred)

  • Hold a Professional Engineer (P.Eng.) designation or be eligible to obtain licensure in Canada

  • Experience with control system design, controller tuning, execution of simulation-based testing, data processing and analysis, system integration

  • Familiarity with the process of system identification to develop empirical models of input-output relationships

  • Experience with writing specification documents, technical reports

  • Proficiency with Python and version control software (e.g. GitHub)

Prior experience or knowledge of the following is considered an asset:

  • A reasonable understanding of hydraulic theory, fluid dynamics, numerical methods, optimization algorithms/dynamic programming

  • Experience with OPC communication protocols and/or SCADA systems

  • Experience with DNV Synergi Pipeline Simulator (SPS) or Atmos Simulation Suite for performing transient pipeline simulations

What We Offer
  • Competitive compensation package, including equity

  • Comprehensive health benefits

  • Remote-first work environment

  • Flexible work arrangements

  • Professional development opportunities

  • Growth-mindset culture

  • A diverse and inclusive environment

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