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Process Simulate Jobs in Texas (NOW HIRING)

Senior Process Engineer

Katy, TX · On-site

$120 - $180/hr

The ideal candidate will have hands‑on experience with process simulation software, a strong background in refinery or gas processing facility design, and a passion for mentoring and collaborative ...

Create process simulations and conduct risk assessments. * Perform process analysis and provide mitigation packages for project execution team. * Document all created processes and update and ...

Build and maintain process simulation models using HYSYS, PROII, or similar software. * Perform hydraulic calculations and evaluate process equipment performance. * Develop process designs for new ...

The Jr. Process Engineer supports the design and development of process systems by assisting with process simulations, heat and material balances, and equipment sizing. This role collaborates with ...

Create process simulations and conduct risk assessments. * Perform process analysis and provide mitigation packages for project execution team. * Document all created processes and update and ...

Senior Process Engineer

Katy, TX · On-site

$95K - $123K/yr

The ideal candidate will have hands-on experience with process simulation software, a strong background in refinery or gas processing facility design, and a passion for mentoring and collaborative ...

Senior Process Engineer - Lake Charles, LA

Houston, TX · On-site

$97K - $125K/yr

Perform process simulations, hydraulic calculations, and process equipment evaluations. * Design and validate relief systems and support process safety initiatives. * Troubleshoot existing process ...

Engineer/Senior Engineer, Process

Gregory, TX · On-site

$89K - $116K/yr

Develop and run computer process simulations in support of daily plant operations, plant modifications and capital projects. * Design and carry out tests in the interest of enhancing production or ...

Process Engineer, Senior

Houston, TX · On-site

$100K - $130K/yr

Establish process simulations and use engineering analysis to evaluate facility performance, operating scenarios, equipment requirements, and design alternatives. * Lead or manage P&ID development ...

Process Engineer, Senior

Houston, TX · On-site

$100K - $130K/yr

Establish process simulations and use engineering analysis to evaluate facility performance, operating scenarios, equipment requirements, and design alternatives. * Lead or manage P&ID development ...

Sr. Process Engineer (19004)

Houston, TX · On-site

$96K - $124K/yr

This role performs and oversees a full range of process engineering activities-such as simulations, heat and material balances, equipment sizing, and safety studies-while ensuring alignment with ...

Sr. Process Engineer (19004)

Houston, TX · On-site

$96K - $124K/yr

This role performs and oversees a full range of process engineering activities--such as simulations, heat and material balances, equipment sizing, and safety studies--while ensuring alignment with ...

Previous experience with Process simulations, P&IDs, BFD, PFDs, , Heat and Material Balance, Process Equipment datasheets, process design basis, process control philosophy and process descriptions

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Process Simulate information

What is a Process Simulate?

A Process Simulate engineer specializes in using simulation software—such as Siemens Process Simulate—to design, validate, and optimize manufacturing processes in a virtual environment. Their main tasks include creating digital models of production lines, testing various process scenarios, and identifying improvements before physical implementation. This helps manufacturers save time, reduce costs, and minimize errors by addressing issues early in the design phase. Process Simulate engineers often collaborate closely with production, quality, and design teams to ensure efficient and error-free manufacturing workflows.

How does a Process Simulate specialist typically collaborate with engineering and production teams during a project?

A Process Simulate specialist works closely with both engineering and production teams to develop, test, and optimize manufacturing processes in a virtual environment before implementation on the shop floor. This collaboration involves regular meetings to review simulation results, gather feedback on proposed process changes, and ensure alignment with production goals and constraints. Effective communication is key, as the specialist must translate technical simulation data into actionable insights for engineers and operators. Such teamwork helps identify potential bottlenecks, improve efficiency, and reduce costly errors during actual production ramp-up.

What are the key skills and qualifications needed to thrive as a Process Simulate specialist, and why are they important?

To excel as a Process Simulate Specialist, you need a strong background in industrial engineering, manufacturing processes, and 3D simulation, often supported by a relevant engineering degree. Proficiency in Siemens Process Simulate software, knowledge of PLC programming, and familiarity with CAD systems are essential technical requirements. Strong analytical thinking, problem-solving, and effective communication skills set top performers apart in this field. These capabilities are crucial for accurately modeling, optimizing, and communicating complex manufacturing processes, ensuring efficiency and reducing production risks.

What is the difference between Process Simulate vs Process Engineer?

AspectProcess SimulateProcess Engineer
Primary RoleUses simulation software to model manufacturing processesDesigns, develops, and optimizes manufacturing processes
Skills & CertificationsCAD/CAM, simulation software proficiency, technical engineering backgroundProcess design, project management, engineering certifications
Work EnvironmentTypically in software labs or engineering officesFactories, manufacturing plants, engineering offices
Industry UsageUsed by manufacturing and automation companies for process validationEmployed in manufacturing, automotive, aerospace industries for process development

While Process Simulate focuses on modeling and testing manufacturing processes virtually, Process Engineers are responsible for designing and implementing these processes in real-world settings. Both roles require technical expertise, but Process Simulate emphasizes simulation skills, whereas Process Engineers focus on practical process development and optimization.

What job categories do people searching Process Simulate jobs in Texas look for?

The top searched job categories for Process Simulate jobs in Texas are:

What cities in Texas are hiring for Process Simulate jobs?

Cities in Texas with the most Process Simulate job openings:

Infographic showing various Process Simulate job openings in Texas as of August 2026, with employment types broken down into 1% As Needed, 82% Full Time, 14% Part Time, 2% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution.

$120 - $180/hr

Other

Medical, Dental, Vision, Life, Retirement, PTO

Posted 22 days ago


Job description

Optimized Process Designs, LLC (OPD), a Koch company, is seeking Senior Process Engineer to join our team and take a lead role in delivering midstream oil and gas projects. In this position, you will apply your technical expertise across all project phases, from initial scope development through detailed design and construction.

You will lead process engineering efforts, mentor junior engineers, and take ownership of critical process deliverables including simulations, design calculations, and equipment selection. The ideal candidate will have hands‑on experience with process simulation software, a strong background in refinery or gas processing facility design, and a passion for mentoring and collaborative problem‑solving. If you have a foundation in process engineering with a focus on midstream or downstream sectors, we invite you to contribute to complex, high‑impact projects that drive operational excellence.

This role will sit on-site Monday - Friday at OPD's headquarters in Katy, TX.

This role is not open to Visa sponsorship.

Our Team

At OPD, our people are our greatest asset. Through our people, we have developed a strong, contribution motivated, team with a reputation for honesty, integrity, and ability to successfully execute projects. We have a key advantage in being able to supply in‑house construction services as well as in‑house engineering/procurement. This enables clients to have a 'one stop shop' for the overall project, providing increased efficiency and avoiding potential interface problems. OPD's industry experience, flexibility, and personal attention have made us a preferred partner to our customers and our tight knit, highly productive, team atmosphere makes OPD a great place to work.

What You Will Do
  • Provide technical expertise to projects in all phases of work from initial project scope development through construction
  • Lead process engineering on multiple projects with assistance from other Process Engineers
  • Mentor junior engineers to help accelerate their technical advancement
  • Independently evaluate and design facilities for midstream and downstream projects
  • Basic & detailed design engineering activities for the assigned project in refineries and gas processing facilities
  • Be the technical owner on all process deliverables such as - performing process simulations, design calculations, sizing & selection of equipment, etc
  • Review of client's documents, specifications, datasheets, verification of FEED design & calculations, PFD, P&IDs, equipment datasheets, heat material balance, process line sizing calculations, hydraulic calculations, instrument datasheets including control valves and relief valves, and other process design-related tasks
  • Evaluate vendor quotes and develop equipment bid tabs
  • Assist in the development of I/O lists, line lists, cause & effect, control philosophies, shutdown philosophies, and providing necessary engineering inputs to the other disciplines
  • Assist in developing start‑up and operating manuals, attend and assist in Process Hazard Analysis meetings for projects, and attend start‑ups for plants when requested
Who You Are (Basic Qualifications)
  • Process engineering experience in midstream or downstream oil and gas industries.
  • Working knowledge of process simulator software (ex: HYSYS, Unisim, etc.)
  • Experience preparing equipment datasheets for heat exchangers, pumps, vessels, compressors, fired heaters, electric heaters, and distillation columns
  • Experience in sizing PSVs and Control valves
What Will Put You Ahead
  • Bachelor's degree or higher in Chemical Engineering
  • Professional Engineer license

At Koch companies, we are entrepreneurs. This means we openly challenge the status quo, find new ways to create value and get rewarded for our individual contributions. Any compensation range provided for a role is an estimate determined by available market data. The actual amount may be higher or lower than the range provided considering each candidate's knowledge, skills, abilities, and geographic location.

Hiring Philosophy

All Koch companies value diversity of thought, perspectives, aptitudes, experiences, and backgrounds. We are Military Ready and Second Chance employers. Learn more about our hiring philosophy here .

Who We Are

As a Koch Engineered Solutions company, Optimized Process Designs (OPD) provides clients with detailed engineering packages in all disciplines, single‑point procurement for all equipment and materials, fabrication and direct‑hired construction services throughout the United States. We leverage in‑house capabilities and provide services with faster speed to market to help deliver increased cost savings while minimizing risk.

At Koch, employees are empowered to do what they do best to make life better. Learn how ourbusiness philosophy helps employees unleash their potential while creating value for themselves and the company.

Our goal is for each employee, and their families, to live fulfilling and healthy lives. We provide essential resources and support to build and maintain physical, financial, and emotional strength - focusing on overall wellbeing so you can focus on what matters most. Our benefits plan includes - medical, dental, vision, flexible spending and health savings accounts, life insurance, ADD, disability, retirement, paid vacation/time off, educational assistance, and may also include infertility assistance, paid parental leave and adoption assistance. Specific eligibility criteria is set by the applicable Summary Plan Description, policy or guideline and benefits may vary by geographic region.

Additionally, everyone has individual work and personal needs. We seek to enable the best work environment that helps you and the business work together to produce superior results.

Equal Opportunity Employer, including disability and protected veteran status. Except where prohibited by state law, some offers of employment are conditioned upon successfully passing a drug test. This employer uses E-Verify. Please click here for additional information. (For Illinois E-Verify information click here , aquí , or tu ). #LI-CG5

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