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Process Simulate Jobs in California (NOW HIRING)

Comfort with commercial process simulation tools (Aspen HYSYS, Symmetry, or equivalent), including both steady-state and dynamic simulation. * Strong fundamentals in chemical engineering and a broad ...

Comfort with commercial process simulation tools (Aspen HYSYS, Symmetry, or equivalent), including both steady-state and dynamic simulation. * Strong fundamentals in chemical engineering and a broad ...

... simulation, and panel validation, from the level of proof of concept to the productivity ... processes to fulfill the development of advanced displays.- Work closely with the Apple HQ cross ...

... simulation, and panel validation, from the level of proof of concept to the productivity ... processes to fulfill the development of advanced displays. - Work closely with the Apple HQ cross ...

Developing process flow sheets and heat and material balances using process simulation tools * Developing and maintaining process and instrumentation diagrams * Generating documentation to guide the ...

Sr. Virtual Commissioning Engineer

Newark, CA · On-site

$117K - $161K/yr

Proficiency in virtual commissioning software Siemens Process Simulate and Plant Simulate (Tecnomatix) and/or Rockwell Automation Emulate3D * Basic to intermediate capability in 2D and 3D CAD ...

Developing process flow sheets and heat and material balances using process simulation tools * Developing and maintaining process and instrumentation diagrams * Generating documentation to guide the ...

Excellent front-end design capability with expertise in conceptual design and process simulation. * Excellent technical and practical engineering skills and ability to consistently deliver quality ...

Deep integration of simulations to validate design impact of process ahead of initiating process development. Establish communication channels with module integrators and any key technical suppliers ...

PROCESS ENGINEER

Huntington Beach, CA · On-site

$70K - $80K/yr

... simulation, and line balancing, including studying and improving plant safety. • Assist in research, design, development, testing, and implementation of new and existing manufacturing processes ...

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Process Simulate information

What are the key skills and qualifications needed to thrive as a Process Simulate Specialist, and why are they important?

To excel as a Process Simulate Specialist, you need a strong background in industrial engineering, manufacturing processes, and 3D simulation, often supported by a relevant engineering degree. Proficiency in Siemens Process Simulate software, knowledge of PLC programming, and familiarity with CAD systems are essential technical requirements. Strong analytical thinking, problem-solving, and effective communication skills set top performers apart in this field. These capabilities are crucial for accurately modeling, optimizing, and communicating complex manufacturing processes, ensuring efficiency and reducing production risks.

What is the difference between Process Simulate vs Process Engineer?

AspectProcess SimulateProcess Engineer
Primary RoleUses simulation software to model manufacturing processesDesigns, develops, and optimizes manufacturing processes
Skills & CertificationsCAD/CAM, simulation software proficiency, technical engineering backgroundProcess design, project management, engineering certifications
Work EnvironmentTypically in software labs or engineering officesFactories, manufacturing plants, engineering offices
Industry UsageUsed by manufacturing and automation companies for process validationEmployed in manufacturing, automotive, aerospace industries for process development

While Process Simulate focuses on modeling and testing manufacturing processes virtually, Process Engineers are responsible for designing and implementing these processes in real-world settings. Both roles require technical expertise, but Process Simulate emphasizes simulation skills, whereas Process Engineers focus on practical process development and optimization.

How does a Process Simulate specialist typically collaborate with engineering and production teams during a project?

A Process Simulate specialist works closely with both engineering and production teams to develop, test, and optimize manufacturing processes in a virtual environment before implementation on the shop floor. This collaboration involves regular meetings to review simulation results, gather feedback on proposed process changes, and ensure alignment with production goals and constraints. Effective communication is key, as the specialist must translate technical simulation data into actionable insights for engineers and operators. Such teamwork helps identify potential bottlenecks, improve efficiency, and reduce costly errors during actual production ramp-up.

What is a Process Simulate engineer?

A Process Simulate engineer specializes in using simulation software—such as Siemens Process Simulate—to design, validate, and optimize manufacturing processes in a virtual environment. Their main tasks include creating digital models of production lines, testing various process scenarios, and identifying improvements before physical implementation. This helps manufacturers save time, reduce costs, and minimize errors by addressing issues early in the design phase. Process Simulate engineers often collaborate closely with production, quality, and design teams to ensure efficient and error-free manufacturing workflows.
What cities in California are hiring for Process Simulate jobs? Cities in California with the most Process Simulate job openings:

R&D Process Engineer

Arbor Energy

El Segundo, CA • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 25 days ago


Job description

About Us
At Arbor Energy & Resources Corporation ("Arbor Energy"), we're creating technology to power our lives while protecting the planet that sustains them. Our advanced power systems deliver clean, reliable baseload electricity with zero operating emissions-modular, fuel-flexible, and engineered for the realities of today's energy demand. At the core is a supercritical CO₂ turbine with integrated carbon capture, designed to bring carbon-neutral power online quickly at meaningful scale.
Our team includes aerospace engineers, combustion experts, and systems thinkers with a shared goal: to build technology worthy of the world we want to live in. While many of us began our journeys looking to the stars, we're applying that expertise here at home to deliver dependable, emission-free baseload power and a future of lasting abundance.
If you share our values and are drawn to rigorous work with lasting impact, we'd love to learn more about you. Come build what the future will run on.
Steward our planet: We build for tomorrow, ensuring every bolt we tighten and every hand we lend leaves our environment stronger than we found it.
Lead with Love: We champion the success of our people, partners, and planet, nurturing excellence through camaraderie and rigor.
Explore the Uncharted: We embrace the unknown with curiosity, using courage and discipline to transform uncertainty into opportunity.
Role Overview
We're looking for an R&D Process Engineer to bring process engineering rigor to Arbor's fast-paced R&D programs-turning ambitious test plans into operating reality on first-of-a-kind hardware. Our current center of gravity is a high-pressure gasification program operating at conditions never before attempted at any scale, on an aggressive path to commercial operation. You'll own the process side of test stand design, problem-solve at the P&ID and control-scheme level to bring test plans to life, and lead troubleshooting on a challenging fouling-, plugging-, and erosion-prone service. You'll partner closely with senior systems team engineers, gasification engineers, and test engineers, and bring the same rigor to other R&D programs across Arbor as priorities evolve. This is hands-on, high-stakes engineering work on first-of-a-kind technology at the frontier of carbon-negative baseload power.
This is an onsite opportunity in our El Segundo, CA office.
Responsibilities
  • Own the process engineering deliverables for R&D test stand design-design basis, process flow diagrams, heat and material balances, equipment and line sizing, and supporting calculations that take a new test rig from concept to ready-to-run.
  • Apply that rigor first to the gasification program's hardest subsystems-high-pressure oxygen and CO2 control, refractory-lined reactor zones, and syngas analysis, cooling and cleanup.
  • Develop and maintain steady-state and dynamic process models to predict performance, explore design space, and inform test planning across active R&D programs.
  • Translate test campaign objectives, set by gasification and test engineers, into P&IDs, control narratives, instrument specifications, and safe operating envelopes-bringing rigorous process design to ambitious experimental plans.
  • Reduce, analyze, and interpret test data-closing mass and energy balances, reconciling instrumentation, and turning campaign results into design decisions and next-test recommendations on the parts of the system you know best.
  • Lead root-cause investigations on fouling, plugging, erosion, instability, and other off-design behavior in a challenging high-temperature, high-pressure service; drive corrective actions through to verified resolution.
  • Develop operating procedures, run sheets, and startup/shutdown sequences, and participate in process hazard analyses (PHA/HAZOP) as the test program evolves.
Requirements
  • Bachelor's Degree in Mechanical, Chemical, Aerospace, or related Engineering field.
  • 5+ years of hands-on process engineering experience, with meaningful time spent in an R&D, pilot plant, or test stand context.
  • Demonstrated experience troubleshooting fouling, plugging, erosion, instability, or off-design behavior on real hardware-able to walk through specific events, diagnostic approaches, and outcomes.
  • Comfort with commercial process simulation tools (Aspen HYSYS, Symmetry, or equivalent), including both steady-state and dynamic simulation.
  • Strong fundamentals in chemical engineering and a broad appreciation of adjacent disciplines (mechanical, instrumentation, controls, materials).
  • Willingness and ability to travel to Arbor's test site in San Bernardino, CA (approximately 20-40%, weighted toward active campaign windows).
  • Highly self-driven, with the ability to identify technical mysteries and pursue them to root cause when operating with loose guidance.
  • Strong ownership mentality and curious, inventive mindset comfortable driving rigorous problem-solving in a small, fast-paced startup environment.
Preferred Qualifications
  • Direct experience with gasification, oxy-combustion, slag-forming combustion, FCC, coker, hydrocracking, refractory-lined reactors, ash- or solids-handling, or other high-temperature, high-pressure, fouling-prone systems.
  • Hands-on operating experience in a pilot plant, test stand, hardware startup, national lab pilot program, or aerospace test cell environment.
  • Programming or scripting proficiency for data reduction and custom analysis (Excel, Python, MATLAB, or similar).
  • Experience with supercritical CO₂, high-pressure (100+ bar) systems, or power generation.
  • Familiarity with PHA/HAZOP leadership, LOPA, and pressure relief design.
  • Background in startup, R&D, or first-of-a-kind hardware development environments.
Compensation & Benefits
  • Pre-IPO stock options
  • Medical, dental, and vision insurance (Arbor covers 90% for employees)
  • Basic life insurance fully covered
  • Health savings account (HSA) with matching
  • Flexible savings account (FSA)
  • Unlimited PTO
  • 12+ company holidays, including Earth Day!
  • 401(k)
  • Commuter benefits
  • Annual learning and development stipend
  • And more!

Base Pay: $140,000 - $155,000 USD/year. The salary is subject to the applicant's skills, qualifications, experience, and geographic location.
Our Commitment
Arbor Energy is proud to be an equal opportunity employer. We evaluate qualified applicants without regard to race, religion, national origin, gender identity or expression, sexual orientation, age, marital or veteran status, disability, or any other protected characteristic under applicable law. Solving global energy challenges requires a wide range of perspectives and experiences, and we are committed to building a team that reflects the world we serve.
Our hiring process is designed to be accessible, fair, and focused on the work that matters most for this role. Reasonable accommodations are available throughout the hiring process and employment-please let us know if you need one.