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Process Safety Jobs in Virginia (NOW HIRING)

Senior Process Engineer

Midlothian, VA · On-site

$96K - $124K/yr

Manage the engineering and design process from inception to completion. This includes: leading ... Perform calculations to size and specify safety relief devices * Review equipment submittals for ...

Senior Process Engineer

Midlothian, VA · On-site

$98K - $127K/yr

Manage the engineering and design process from inception to completion. This includes: leading ... Perform calculations to size and specify safety relief devices * Review equipment submittals for ...

Senior Process Engineer

Midlothian, VA · On-site

$98K - $127K/yr

Manage the engineering and design process from inception to completion. This includes: leading ... Perform calculations to size and specify safety relief devices * Review equipment submittals for ...

Senior Safety Engineer

Culpeper, VA · On-site

$79K - $147K/yr

Manage projects related to energetics and safety; including participation in incident investigation, risk management, and process hazard analysis. * Conduct training and communication campaigns to ...

Senior Process Engineer

Suffolk, VA

$98K - $128K/yr

The Process Engineer IV is curious to understand how things work and then figure out how they can ... Monitor operations to identify improvement opportunities related to safety performance, regulatory ...

Senior Process Engineer

Suffolk, VA · On-site

$98K - $128K/yr

The Process Engineer IV is curious to understand how things work and then figure out how they can ... Monitor operations to identify improvement opportunities related to safety performance, regulatory ...

Sr. Process Engineer

Chester, VA · On-site

$95K - $123K/yr

This position ensures that process safety, environmental, and engineering standards are met at all times during normal operation and the implementation of any process changes. Duties and ...

Senior Process Engineer

Suffolk, VA · On-site

$92K - $119K/yr

The Process Engineer is curious to understand how things work and then figure out how they can work ... Monitor operations to identify improvement opportunities related to safety performance, regulatory ...

Senior Process Engineer

Suffolk, VA · On-site

$92K - $119K/yr

The Process Engineer IV is curious to understand how things work and then figure out how they can ... Monitor operations to identify improvement opportunities related to safety performance, regulatory ...

Safety Nurse

Suffolk, VA · On-site

$31.85 - $64.75/hr

Please take this quick survey once you've submitted your resume to complete the application process: Safety RN PI Survey Link ****If you have completed the survey before, even for another position ...

Process Hazard Analysis (PHA) and Process Safety Management (PSM). * Familiarity with AutoCAD and GIS software such as ArcGIS and ArcMap. * Knowledgeable in munitions, explosives, and energetic ...

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Showing results 1-20

Process Safety information

See Virginia salary details

$38.2K

$112.2K

$155.7K

How much do process safety jobs pay per year?

As of Jul 13, 2026, the average yearly pay for process safety in Virginia is $112,198.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,200.00 and $127,900.00 per year, depending on experience, location, and employer.

What are some typical responsibilities of a Process Safety professional?

A Process Safety professional is responsible for identifying and evaluating hazards associated with industrial processes and implementing measures to minimize risk. This often involves conducting risk assessments, process hazard analyses, safety audits, and ensuring compliance with industry regulations and company policies. They also develop safety procedures, provide training, and work closely with operations, engineering, and environmental teams to promote a culture of safety. The role may require responding to incidents, investigating root causes, and recommending corrective actions to prevent recurrence. These tasks demand strong technical acumen and a proactive approach to problem-solving.

What is a Process Safety job?

A Process Safety job focuses on identifying, assessing, and mitigating risks associated with industrial processes to prevent accidents, injuries, and environmental harm. Professionals in this role develop and implement safety management systems, conduct risk assessments, and ensure compliance with industry regulations. They work closely with engineering, operations, and management teams to improve workplace safety and process reliability. Their goal is to minimize hazards related to chemical, mechanical, or operational failures, ensuring a safe and sustainable work environment.

What are the key skills and qualifications needed to thrive in the Process Safety position, and why are they important?

To thrive in Process Safety, you need a solid understanding of chemical engineering principles, risk assessment methodologies, and regulatory compliance, typically supported by a degree in engineering or a related technical field. Familiarity with process hazard analysis (PHA) tools such as HAZOP, LOPA, and safety management systems, as well as certifications like CSP or CIH, is often required. Strong communication, analytical thinking, and attention to detail are valuable soft skills for this role. These competencies ensure the effective identification, management, and mitigation of risks to protect people, property, and the environment in industrial settings.

What are the most commonly searched types of Process Safety jobs in Virginia? The most popular types of Process Safety jobs in Virginia are:
What job categories do people searching Process Safety jobs in Virginia look for? The top searched job categories for Process Safety jobs in Virginia are:
Infographic showing various Process Safety job openings in Virginia as of July 2026, with employment types broken down into 84% Full Time, 6% Part Time, and 10% Contract. Highlights an 100% In-person job distribution, with an average salary of $112,198 per year, or $53.9 per hour.
Senior Process Engineer

Senior Process Engineer

Progressive Design

Midlothian, VA • On-site

$96K - $124K/yr

Other

Medical, Retirement, PTO

Posted 14 days ago


Job description

Progressive Design, Inc. is currently seeking an entrepreneurial spirited Senior Process Engineer. This is a full time/direct hire position located in Midlothian, Virginia (Richmond, VA area).
Key Requirements & Responsibilities:
  • Responsible for performing engineering duties on assigned projects including equipment specifications, process piping, material handling and conveying, HVAC, and other mechanically related engineering and design.
  • Manage the engineering and design process from inception to completion. This includes: leading projects, work planning, directing and overseeing designers and engineers assigned to your projects, design reviews (both internal and with client), and checking deliverables (calculations, drawings, technical reports)
  • Chemical Engineering undergraduate degree from an ABET accredited school

Job Responsibilities:
  • Prepare PFDs and P&IDs
  • Size and specify typical process equipment such as pumps, tanks, heat exchangers, chillers, condensers, mixers, distillation and absorption columns, etc.
  • Perform calculations to size and specify process, service and utility piping systems
  • Perform calculations to size and specify safety relief devices
  • Review equipment submittals for accuracy and validate against specifications
  • Develop and/or verify mass and energy balances
  • Maintain familiarity with various industrial codes such as ASME and API
  • Visit customer sites for field work
  • Direct customer interface and coordination
  • Develop detailed scopes of work
  • Compile detailed project estimates (project, engineering and construction)
  • Manage scope, schedule, and budget
  • Manage the engineering and design process from inception to completion. This includes: leading projects, work planning, directing and overseeing designers, design reviews (both internal and with client), and checking deliverables (calculations, drawings, technical reports)
  • Exercise innovative cost efficiency approaches in the project design to reduce construction costs and increase productivity
Job Requirements:
  • Chemical Engineering undergraduate degree from ABET accredited school
  • 10+ years of heavy industrial experience in a design or process engineering role.
  • Virginia Professional Engineer preferred but not required
  • Must have heavy industrial experience, experience in the chemical, pharmaceutical, food & beverage, or bio-processing industries is a plus
  • Project management experience
  • Experience working in a multidiscipline engineering consulting firm
  • Process safety experience (PHAs, HAZOPs, Hazard Identification, Risk Assessment, Inherently Safer Design, Documentation to support process safety, etc.)
  • Current working knowledge of safety relief device code requirements, calculations, sizing and system design procedures
  • Current working knowledge of chemical engineering principles with an emphasis on fluid mechanics, mass and heat transfer, and thermodynamics
  • Working knowledge of Aspen or HYSIS
  • Must be technically sound, and be willing to mentor junior engineers
  • Strong communication and organizational skills
  • Must be results oriented
  • Must be a team player
  • Must possess uncompromised commitment to quality
Benefits:
We offer a fast paced, exciting work environment with a competitive compensation package including: Health Care Benefits, Paid Time Off & Holidays, Flexible work schedules, Work life balance, 401K match, paid overtime, performance based bonus, and tuition reimbursement. The salary range for this position is $120k-$150k with a 10% discretionary bonus target.
Company Overview:
We hire the best in Engineering & Design! Hands-on experience, years of industry knowledge, continuous training, and commitment to excellence are some of the attributes that make Progressive Design's professional staff the best at what we do. The company has experienced consistent growth and on-going success from hiring the right people that focus on client success, embrace an entrepreneurial spirit and demonstrate the highest integrity.
Progressive Design, Inc. (PDI) is a private, family-owned, Heavy Industrial Engineering & Design Consulting firm that provides valued engineering services. Founded in 1986 by Robert Ranson, Progressive Design has grown to become one of the largest privately held multi-discipline engineering firms in central Virginia. In 2021, Robert's daughter and Progressive Design President, Erica Burgess, acquired ownership and established Progressive Design as a Woman-Owned business.
Our team's knowledge and hands-on experience can take projects from concept to startup. As a full service, multi-discipline engineering consulting firm, we support manufacturing facilities and clients in many key areas including: EPC/Turnkey projects, project feasibility studies, process improvement analysis, new process design, process upgrades, air pollution abatement technology and integration, environmental compliance, product design, industrial capital projects, and detailed project/construction estimates.
We serve Fortune 500 companies in industries such as chemical, tobacco, power, films, fibers, plastics, paper, pharmaceuticals, metals, food and beverage, and discrete manufacturing.