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Process Safety Analyst Jobs (NOW HIRING)

Support Process Hazard Analyses (PHA), LOPA studies, and risk assessment activities. * Coordinate process safety audits, track corrective actions, and support compliance initiatives. * Serve as the ...

Provides engineering analysis, technical guidance, and program support to strengthen process safety performance across all operating assets. Applies engineering principles, process safety practices ...

Process Safety Advisor INEOS Olefins & Polymers USA Location: League City, Texas (hybrid) Grade ... Process Hazard Analysis (PHA) & Layer of Protection Analysis (LOPA) Oversight Support the ...

Analyze process safety performance, incidents, near misses and emerging trends to identify opportunities for improvement. * Provide technical interpretation and guidance on process safety ...

The role will own the core process safety elements - process hazard analysis, management of change, pre-startup safety review, operating procedures, and process safety information - and represent EH ...

Process Safety Engineer

Freeport, TX · On-site

$100K - $150K/yr

The Process Safety Engineer is responsible for supporting the plant in development and ... Manage and lead Process Hazard Analysis (PHA), Layer of Protection Analysis (LOPA), HazOp, FMEA and ...

Process Safety Leader Full Time Beaumont, TX Field, Beaumont, TX, US 30+ days ago Requisition ID ... Lead and participate in process hazard analyses (PHAs), including hazard identification, risk ...

Facilitate Process Hazard Analyses (PHA), document recommendations, and drive corrective actions to completion. * Lead Pre-Startup Safety Reviews (PSSR) for new and modified equipment to ensure safe ...

Provides engineering analysis, technical guidance, and program support to strengthen process safety performance across all operating assets. Applies engineering principles, process safety practices ...

Position Purpose Owns process safety as a discipline for a facility handling flammable solvents and ... Lead process hazard analyses using HAZOP or equivalent, and drive recommendation closure before ...

Process Safety Engineer

Cadet, MO · On-site

$110K - $125K/yr

Conduct Process Hazard Analyses (PHA), Layer of Protection Analyses (LOPA), and Hazard and Operability Studies (HAZOP) to identify and mitigate risks. * Develop and maintain process safety ...

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As of Sep 11, 2026, the average hourly pay for process safety analyst in the United States is $38.84, according to ZipRecruiter salary data. Most workers in this role earn between $28.37 and $45.67 per hour, depending on experience, location, and employer.

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Infographic showing various Process Safety Analyst job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 17% Part Time, 2% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $80,791 per year, or $38.8 per hour.

Process Safety Engineer

Houston, TX • On-site

Huntsman
Manufacturing • 10K+ employees

Full-time

Posted 16 days ago


Huntsman Corporation rating

8.0

Company rating: 8.0 out of 10

Based on 13 frontline employees who took The Breakroom Quiz


Job description

Job Description:

Process Safety Engineer
Huntsman is seeking a Process Safety Engineer supporting the Manufacturing function located in Conroe, Texas. This position will report to the Technical Manager.

Job Scope
The Process Safety Engineer supports the Conroe manufacturing facility's Process Safety Management (PSM) program by maintaining Process Safety Information (PSI), supporting Process Hazard Analysis (PHA) activities, coordinating Management of Change (MOC) documentation, and assisting with process safety compliance initiatives.

This role works closely with Operations, Maintenance, Engineering, EHS, and Project teams to ensure process safety systems and documentation remain accurate, current, and compliant with OSHA PSM requirements.

In summary, as the Process Safety Engineer, you will:

  • Maintain and improve Process Safety Information (PSI) and document control systems.
  • Coordinate and support Management of Change (MOC) activities and documentation.
  • Assist with Independent Protection Layer (IPL) verification activities and safeguard documentation.
  • Support Process Hazard Analyses (PHA), LOPA studies, and risk assessment activities.
  • Coordinate process safety audits, track corrective actions, and support compliance initiatives.
  • Serve as the site subject matter expert (SME) for facility siting activities.
  • Support CAPEX projects with MOC implementation, IPL selection, scope reviews, and process safety guidance.
  • Manage weekly incident classifications and maintain incident records in KMS.
  • Support Tier Process Safety KPI reporting and continuous improvement initiatives.
  • Collaborate with cross-functional teams to ensure compliance with OSHA Process Safety Management requirements.

Qualifications
You must possess the below minimum qualifications to be initially considered for this position. Preferred qualifications are in addition to the minimum requirements and are considered a plus factor in identifying top candidates.

The candidate must have an unrestricted right to work for Huntsman in the United States.

Minimum Qualifications

  • Bachelor of Science degree in Chemical Engineering with 1+ years of relevant experience in process safety, manufacturing, engineering, or operations; OR
  • Master of Science degree in Chemical Engineering with 1+ years of relevant industrial, internship, or process safety experience.

Skills and Knowledge

  • Strong analytical, problem-solving, and critical-thinking skills.
  • Effective verbal and written communication skills.
  • Strong technical writing and documentation capabilities.
  • Ability to manage multiple priorities and projects simultaneously.
  • Ability to work effectively across Operations, Maintenance, Engineering, and EHS organizations.
  • Demonstrated flexibility and adaptability in a dynamic manufacturing environment.
  • Strong interpersonal skills and ability to build collaborative working relationships.
  • Ability to work independently with minimal supervision while exercising sound judgment.

Preferred Qualifications

  • Knowledge of OSHA Process Safety Management (29 CFR 1910.119).
  • Experience with risk assessment methodologies, including HAZOP, What-If Analysis, LOPA, and risk matrix evaluations.
  • Familiarity with engineering drawings and P&IDs.
  • Experience with PHA-Pro or equivalent process safety software.
  • Experience with document management systems.
  • Knowledge of process safety information management and document control processes.
  • Experience supporting Management of Change (MOC) programs within a manufacturing environment.

Working Environment

  • Position is based at the Conroe, Texas manufacturing facility and requires regular interaction with plant operations.
  • Work is performed in both office and manufacturing plant environments.
  • Occasional plant field visits may be required, including the use of appropriate personal protective equipment (PPE).
  • May require walking, climbing stairs, and accessing various operating units throughout the facility.

Huntsman is proud to promote equal opportunity in the workplaceAll qualified applicants will receive consideration for employment without regard to their race, color, religion, sex, national origin, disability, age, or any other protected characteristic.

All unsolicited resumes presented by recruitment agencies are treated as pro bono information or service and will not be compensated.

Huntsman is aware of scams involving fraudulent job offers. We do not make job offers until after a candidate has submitted a job application and has participated in an interview. Please be advised that any job offer that requires payment or requires you to deposit a check islikely ascam. If you have questions about any open positions at Huntsman or Rubicon, please visit our Careers website athttp://www.huntsman.com/corporate/a/Careers.

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About Huntsman

Sourced by ZipRecruiter

For 50 years, our employees have been using science and ingenuity to create innovations that play a critical role in the everyday lives of many millions of people. As a global chemicals company, Huntsman’s work forms the building blocks for countless consumer and industrial products that are part of your everyday life. Our employees are united around a common goal: enriching lives through innovation.

Industry

Manufacturing

Company size

10,000+ Employees

Headquarters location

Spring, TX, US

Year founded

1970

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