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Process Safety Analyst Jobs in Madison, AL (NOW HIRING)

... analyses and recommendations. * Serve as a Subject Matter Expert (SME) in system safety, mentoring junior engineers and improving safety processes and tools across the organization. Key ...

Avionics Safety Engineer III

Huntsville, AL ยท On-site

$121K - $169K/yr

You will help maintain safety and process assurance objectives for electronic hardware; work with ... Review and approve safety analyses and safety requirements for electronic hardware; assess risk ...

Working knowledge of systems engineering principles and processes * Verification experience or ... System Safety Engineering experience conducting comprehensive system safety analyses IAW MIL-STD ...

Working knowledge of systems engineering principles and processes * Verification experience or ... System Safety Engineering experience conducting comprehensive system safety analyses IAW MIL-STD ...

Working knowledge of systems engineering principles and processes * Verification experience or ... System Safety Engineering experience conducting comprehensive system safety analyses IAW MIL-STD ...

Process Operator

Decatur, AL ยท On-site

$20.50/hr

Monitor and evaluate process variables, sample results and make changes and/ or corrections to maintain optimum control, efficiency and safety. Analyze problems or deviations and insure timely ...

Process Operator

Decatur, AL ยท On-site

$20.50/hr

Monitor and evaluate process variables, sample results and make changes and/ or corrections to maintain optimum control, efficiency and safety. Analyze problems or deviations and insure timely ...

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Process Safety Analyst information

See Madison, AL salary details

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How much do process safety analyst jobs pay per hour?

As of Sep 11, 2026, the average hourly pay for process safety analyst in Madison, AL is $34.80, according to ZipRecruiter salary data. Most workers in this role earn between $25.43 and $40.91 per hour, depending on experience, location, and employer.
Infographic showing various Process Safety Analyst job openings in Madison, AL as of August 2026, with employment types broken down into 1% As Needed, 71% Full Time, 22% Part Time, 2% Temporary, 3% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $72,386 per year, or $34.8 per hour.

Process Engineer

Decatur, AL โ€ข On-site

Full-time

Re-posted 13 days ago


Job description

 

Job Description:

 

General Description:

Routinely monitors the process to ensure reliable operation with respect for safety and manufacturing cost. Engineer recommends and sponsors process changes with-in the normal operating range to minimize cost and downtime. Engineer will sponsor and champion changes using the MOC system to make changes outside of the normal operating range. Engineer will develop, design, and implement process changes to fully utilize and optimize the operating unit. Engineer will assist manufacturing efforts involved in production planning, unit strategy, and unit training.

Roles and Responsibilities

•              Provides a technical resource for process operations

•              Supports daily unit optimization efforts working with the unit teams

•              Supports emergency/after-hour operations that require troubleshooting and corrective recommendations

•              Identifies turnaround scope and participate in reviews as needed

•              Participates in Process Hazard Analysis (PHA) as needed

•              Adheres to the Management of Change (MOC) process for field/shop modifications and operating parameter changes

•              Provides process training assistance to unit team as requested

•              Be a key contributor to variable cost and process reliability improvements

•              Develops and issues process designs for optimization and process improvement projects

•              Tracks and monitors performance against variable cost plans and objectives

•              Develops and oversees test plans for variable costs and process improvement ideas

•              Lead process safety incident investigations, release quantity calculations, relief valve scenario development, relief valve sizing, and relief system design modifications

•              Assure process performance of key pollution control devices to ensure environmental permit compliance

•              Work in process unit areas, accessing multiple elevations by ladders and stairs with potential to where additional layers of PPE as required including respirators, face shields, double hearing protection and slicker suits; for purposes of process learning and optimization

 

Preferred Skill Set

Qualification

Experience:

 

Education/Experience/Certifications Required: 

•              BS in Chemical Engineering 

•              Advanced PC skills

•              Research skills (Internet, technical journals, code books, federal registers, etc.) 

•              Familiarity with process control techniques and instrument control systems 

•              Effective organizational and oral and written communications skills

•              Strong interpersonal skills

•              Ability to work independently and with a team

Education/Experience/Certifications Preferred:

  • Experience with Programming in R/Python, Machine Learning, Data Visualization, Big Data Processing                

Physical Capabilities Requirements:

  • Please see Eng Chemical Eng Element Checklist