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Process Engineer Jobs in Saugus, MA (NOW HIRING)

PM Group

Senior Process Engineer

Burlington, MA · On-site

$113K - $146K/yr

Overview The Senior Process Engineer position is an exciting opportunity to join PM Group's quickly growing Boston area team located out of Burlington, MA . Together we will all be sharing knowledge ...

MC Test Service Inc

Sr Engineer Process

North Billerica, MA · On-site

$90K - $115K/yr

Join Our Team as a Senior Process Engineer at SMTC Company Overview: At SMTC Corporation, we are driven by a clear purpose: "We believe we enhance people's lives and our world every day." Our vision ...

QCi

Semiconductor Process Engineer

Bedford, MA · On-site

Semiconductor Process Engineer Location: Wilmington, MA About Us Quantum Computing Inc. (QCi) (Nasdaq: QUBT) is an innovative, integrated photonics company that provides accessible and affordable ...

Cooley

Senior Legal Process Engineer

Boston, MA

$113K - $146K/yr

Senior Legal Process Engineer Cooley is seeking a Senior Legal Process Engineer to join the Practice Engineering team. Position summary : As the leading technology law firm, Cooley is determined to ...

Cooley LLP

Senior Legal Process Engineer

Boston, MA

$113K - $146K/yr

Senior Legal Process Engineer Cooley is seeking a Senior Legal Process Engineer to join the Practice Engineering team. Position summary : As the leading technology law firm, Cooley is determined to ...

Nova Biomedical

Plastics Process Engineer

Billerica, MA

$130K - $145K/yr

The Sr. Plastics Processing Engineer for the injection molding department has responsibility for developing injection molding process parameters for new and existing molds. As the Sr. Plastics ...

Nova Biomedical

Plastics Process Engineer

Billerica, MA · On-site

$130K - $145K/yr

The Sr. Plastics Processing Engineer for the injection molding department has responsibility for developing injection molding process parameters for new and existing molds. As the Sr. Plastics ...

Amat

Process Engineer IV - (E4)

Gloucester, MA · On-site

$128K - $176K/yr

As a Process Engineer, you'll play a crucial role in designing and optimizing manufacturing processes for display and semiconductor manufacturing technologies. You will collect and analyze data ...

Nova Biomedical

Plastics Process Engineer

Billerica, MA

$130K - $145K/yr

The Sr. Plastics Processing Engineer for the injection molding department has responsibility for developing injection molding process parameters for new and existing molds. As the Sr. Plastics ...

SynQor

Manufacturing Process Engineer

Salem, NH

$65K - $85K/yr

SynQor seeks a recent Engineering Bachelor's Degree graduate for the position of Manufacturing Process Engineer responsible for providing engineering support to high volume manufacturing processes.

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Showing results 1-20

All JobsProcess Engineer JobsProcess Engineer Jobs in Saugus, MA

Process Engineer information

See Saugus, MA salary details

$50.3K

$93.5K

$144.8K

How much do process engineer jobs pay per year?

As of Jun 25, 2026, the average yearly pay for process engineer in Saugus, MA is $93,507.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,700.00 and $104,700.00 per year, depending on experience, location, and employer.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the role of a Process Engineer?

A Process Engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements often using tools like Six Sigma or Lean methodologies. The role typically requires knowledge of engineering principles, process control systems, and relevant certifications.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What engineer makes $500,000 a year?

While most process engineers earn significantly less, some senior-level or specialized process engineers in high-paying industries such as oil and gas, pharmaceuticals, or chemical manufacturing can reach or exceed $500,000 annually, especially with bonuses and stock options. Achieving this level typically requires extensive experience, advanced certifications, and working in high-demand environments.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

What is the salary of a Process Engineer in the US?

The average salary for a Process Engineer in the US is approximately $75,000 to $105,000 per year, depending on experience, location, and industry. Entry-level positions typically start around $65,000, while experienced engineers with specialized skills can earn over $110,000 annually.

What do process engineers actually do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, safety, and quality. They analyze production systems, troubleshoot issues, and implement improvements using tools like process flow diagrams and statistical analysis, often working closely with production teams and utilizing industry standards.
More about Process Engineer jobs
What are the most commonly searched types of Process Engineer jobs in Saugus, MA? The most popular types of Process Engineer jobs in Saugus, MA are:
What are popular job titles related to Process Engineer jobs in Saugus, MA? For Process Engineer jobs in Saugus, MA, the most frequently searched job titles are:
What cities near Saugus, MA are hiring for Process Engineer jobs? Cities near Saugus, MA with the most Process Engineer job openings:
Process Engineer jobs near you
Infographic showing various Process Engineer job openings in Saugus, MA as of June 2026, with employment types broken down into 1% Locum Tenens, 95% Full Time, 1% Part Time, and 3% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $93,507 per year, or $45 per hour.
Senior Process Engineer

Senior Process Engineer

PM Group

Burlington, MA • On-site

$113K - $146K/yr

Full-time

Posted 18 days ago

Job description

Overview
The Senior Process Engineer position is an exciting opportunity to join PM Group's quickly growing Boston area team located out of Burlington, MA. Together we will all be sharing knowledge, learning, growing, and continuing to be an integral part of supporting PM Group's ongoing expansion in the US. Our office is executing cutting-edge projects for Cell & Gene Therapy, Biologics, and Pharma facilities - from feasibility through to qualification - for both local and international clients. With our clients and partners, we will deliver projects that improve the everyday lives of people across the globe.
This is a senior level career position and we are looking for an Engineer who enjoys client interaction as well as the technical aspects of the position. This individual needs to have an understanding of the technical aspects of process design engineering. The ability to successfully handle multiple real-time complex project and operational tasks as well as maintain a strong work ethic and drive to deliver for clients as a collaborative colleague are necessary for this role. The Senior Process Engineer is mentored by more senior level engineering team members and, conversely, will be involved with the mentoring and development of less experienced process engineering team members. Expect project work to include all levels of design: feasibility studies, conceptual & schematic design, construction documentation, and construction administration. Project sizes will vary and will consist primarily of life science industry projects doing both existing building improvements and new construction.
PM Group is an employee owned, international project delivery firm with a team of 4,000+ people. We are world leaders in the pharma, food, biotech, medical technology and mission critical sectors. From our network of offices in Europe, Asia and the US, we work with the world's leading organizations. We are focused on growing a sustainable business centered on our people, our clients and trade partners.
Responsibilities
  • Ability to lead designs from feasibility and concept stage, including presentation of process options to our clients and optimization of the selected design.
  • Carry out detailed engineering: preparation of process / clean utility calculations, drawings, reports, etc., directly and through supervision of other engineers.
  • Strong understanding of GMP facility requirements: GMP material and personnel flows, clean room design requirements, compendial water requirements, impacts of open versus closed processing, etc.
  • Experience making decisions and resolving process design problems typical to biopharmaceutical projects: selecting optimum Water for Injection generation & distribution philosophies, determining design case for flexible GMP single use facilities, developing process and clean utility expansion strategies for facility growth, etc.
  • Liaise and coordinate with PM Groups different disciplines and offices as well as external consultants.
  • Mass Balance, PFD and P&ID development for typical biopharmaceutical process unit operations (bioreactors, chromatography, fill finish, etc.).
  • Clean utility system design - generation and distribution of purified water, WFI, clean steam and process gases.
  • Process equipment design and specification for both stainless steel and single use equipment.
  • Present PM Group's process engineering capability to potential clients in support of proposals.
  • Travel as required for design workshops, HAZOPs, GMP review, etc.
  • Other special projects as assigned

Qualifications
  • Bachelor's degree in Chemical Engineering
  • 10+ Years of process engineering experience in a design firm setting (preferably in the Pharmaceutical, Biopharmaceutical, Cell & Gene Therapy sectors)
  • Experience working with AutoCAD and Revit
  • Understanding of and ability to develop Piping and Instrumentation Diagrams (P&IDs)
  • Professional Engineering (PE) licensure is strongly preferred
  • Self-starter with confidence in coordinating the efforts of others
  • Good communication skills (ability to lead Technical reviews with Clients and Suppliers)
  • Knowledge of GMP Manufacturing environments is preferred
  • The ability to travel as needed for client and project development

All of your information is confidential according to EEO guidelines.
Why PM Group?
As an employee-owned company, we are inclusive, committed and driven. Corporate Responsibility and Sustainability are the heart of our new 2026 business strategy. Click here to read more in our 2025 Environmental, Social and Governance Report.
Inclusion and Diversity are core to our culture and values. Wherever we work, we commit to a culture of mutual respect and belonging by building a truly inclusive workplace rich in diverse people, talents and ideas. Valuing the contributions of all our people and respecting individual differences will sustain our growth into the future.
PM Group is committed to ensuring our hiring process is fair and accessible to all and will provide candidates with disabilities with reasonable accommodations required to participate in the recruitment process. If you require any assistance in this regard, please let us know.
Pay Range Disclosure:
The pay range for this position is $150,000 - $200,000 annually. This range represents the base salary that PM Group reasonably expects to pay for this role at the time of posting. The actual compensation offered will depend on factors such as work location, qualifications, skills, and relevant experience.
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