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Process Engineer Jobs in Butler, PA (NOW HIRING)

AK Steel

Process Control Engineer

Butler, PA · On-site

Location: Butler, PA Cleveland-Cliffs, Butler Works, has an immediate opening for a Process Control Engineer - Systems. This role focuses on designing, developing, and supporting electrical and ...

AK Steel

Process Control Engineer

Butler, PA

The Process Control Engineer will be responsible for supporting and developing new and existing applications and programs in our Finishing Division. The ideal candidate will be self-motivated and ...

Das Gemacht Inc.

Process Control Engineer - Hot Mill

PA · On-site

The Process Control Engineer will be responsible for supporting and developing new applications and programs in the Hot Mill. The ideal candidate will be self-motivated and thrive in a fast paced ...

Coherent Corp.

Material Processing Operator

Saxonburg, PA · On-site

$17.25 - $22/hr

... Process and the Outcome R espect - Recognize the Value in Everyone E nthusiasm - Find a Sense of ... About Us Coherent is a global leader in lasers, engineered materials and networking components. We ...

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Process Engineer information

See Butler, PA salary details

$44.6K

$83K

$128.5K

How much do process engineer jobs pay per year?

As of Jul 5, 2026, the average yearly pay for process engineer in Butler, PA is $82,956.00, according to ZipRecruiter salary data. Most workers in this role earn between $67,200.00 and $92,900.00 per year, depending on experience, location, and employer.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the role of a process engineer?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like Six Sigma and CAD software, often working in industrial or manufacturing environments. Certification such as a Professional Engineer (PE) license can enhance career prospects.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What engineers make $200,000 a year?

Senior engineers in fields such as petroleum, software, aerospace, and chemical engineering often earn $200,000 or more annually, especially with extensive experience, advanced skills, and in high-demand industries. These roles typically require specialized knowledge, advanced degrees, and sometimes professional certifications like PE or PMP.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

What do process engineers actually do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like process flow diagrams and control systems, often working closely with production teams and utilizing industry standards. Their role ensures that manufacturing operations run smoothly and meet quality and safety standards.
More about Process Engineer jobs
What cities near Butler, PA are hiring for Process Engineer jobs? Cities near Butler, PA with the most Process Engineer job openings:
Process Engineer jobs near you
Infographic showing various Process Engineer job openings in Butler, PA as of June 2026, with employment types broken down into 1% Locum Tenens, 89% Full Time, 8% Part Time, and 2% Contract. Highlights an 89% Physical, 4% Hybrid, and 7% Remote job distribution, with an average salary of $82,956 per year, or $39.9 per hour.
Process Control Engineer

Process Control Engineer

AK Steel

Butler, PA • On-site

Full-time

Medical, Retirement, PTO

Posted 16 days ago

Job description

Location: Butler, PA

Cleveland-Cliffs, Butler Works, has an immediate opening for a Process Control Engineer - Systems. This role focuses on designing, developing, and supporting electrical and control systems for critical production units. This role is fully based on site supporting steel manufacturing operations. The position offers hands-on experience with real-time systems using various automation technologies. The ideal candidate is open-minded, ready to take responsibility, and not afraid of a challenge. They will have the opportunity to help shape the path we take into the technological future.

Summary of Responsibilities

  • Support existing Electrical and Control Systems on operational units.
  • Design and implement Electrical and Control System upgrades on new and existing units.
  • Work on a balance of new development and production support responsibilities.
  • Maintain and develop Control System and Electrical Documentation.
  • Will collaborate closely with process engineers, controls engineers, and plant operations to implement process changes.
  • Perform root cause analysis, suggest and implement corrective actions, and perform optimization of systems.
  • Contribute to system enhancements, upgrades, and modernization of legacy applications such as Automax, Slateboard, and various vintages of legacy equipment.
  • Be willing to respond to troubleshoot calls on a 24/7 basis.
  • Perform other duties as needed.

Minimum Qualifications

  • Bachelor's degree in Electrical Engineering, Computer Engineering, Computer Science or equivalent experience.
  • Experience with DC drives (Powerflex, ABB, Sinamics, or Reliance) and large DC motors.
  • Experience in PLC programming (ControlLogix, TIA Portal, or Automax).
  • Experience with SCADA systems (FactoryTalk, Ignition, WinCC).
  • Experience with Trending systems (iba).
  • Able to read Electrical Prints.

Preferred Qualifications

  • 3-5 years of industrial automation experience.
  • Administration of Windows PCs.
  • Knowledge of control theory (PID and PI control).
  • Project Management Experience.
  • Knowledge of Continuous Processing lines.
  • Knowledge of Rolling Theory.
  • Strong background in mathematics.

Cleveland-Cliffs Inc. is the largest flat-rolled steel company and the largest iron ore pellet producer in North America. The Company is vertically integrated from mined raw materials, direct reduced iron, and ferrous scrap to primary steelmaking and downstream finishing, stamping, tooling, and tubing. We offer an excellent total compensation package including competitive pay with variable compensation opportunity, health insurance, retirement plan, educationassistance, paid time off and more.

Cleveland-Cliffs Inc. is committed to working with and providing reasonable accommodation to individuals with disabilities. If, because of a medical condition or disability, you need a reasonable accommodation for any part of the employment process, please send an e-mail tocareers@clevelandcliffs.comor call 1-(312) 899-3097 and let us know the nature of your request and your contact information. Do not email your application materials to this email address. Application materials sent to this email address will not be considered.

Cleveland-Cliffs Inc. is an equal opportunity employer - M/F/Veteran/Disability. We are a drug-free workplace and conduct pre-employment screening as a condition of employment.

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About AK Steel

Sourced by ZipRecruiter

AK Steel is a leading producer of flat-rolled carbon, stainless, and electrical steel products in the United States. With a rich heritage spanning over a century, AK Steel is known for its commitment to innovation, quality, and customer satisfaction. AK Steel's product portfolio encompasses a wide range of steel solutions tailored to meet the needs of various industries, including automotive, construction, appliances, electrical, and packaging. The advanced manufacturing facilities and state-of-the-art technologies enable AK Steel to produce high-quality steel products that meet stringent specifications and performance requirements.

Industry

Manufacturing

Company size

5,001 - 10,000 Employees

Headquarters location

West Chester, OH, US

Year founded

1899

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