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Process Engineer Jobs in Butler, PA (NOW HIRING)

calumet

Process Engineer

Karns City, PA

The Process Engineer will provide technical expertise in all aspects of process design and processing techniques issued by the refinery to ensure the following: * Conduct daily process unit ...

Next Gen Alloys

Process Engineer

Brackenridge, PA

ATI is seeking to hire a Process Engineer atour Hot Rolling Process Facility (HRPF) in Brackenridge, Pennsylvania (suburb of Pittsburgh). Our HRPF is a $1.2B state-of-the-art manufacturing facility ...

ATI

Process Engineer

Brackenridge, PA · On-site

ATI is seeking to hire a Process Engineer at our Hot Rolling Process Facility (HRPF) in Brackenridge, Pennsylvania (suburb of Pittsburgh). Our HRPF is a $1.2B state-of-the-art manufacturing facility ...

ATI

Process Engineer

Brackenridge, PA

ATI is seeking to hire a Process Engineer atour Hot Rolling Process Facility (HRPF) in Brackenridge, Pennsylvania (suburb of Pittsburgh). Our HRPF is a $1.2B state-of-the-art manufacturing facility ...

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All JobsProcess Engineer JobsProcess Engineer Jobs in Butler, PA

Process Engineer information

See Butler, PA salary details

$44.6K

$83K

$128.5K

How much do process engineer jobs pay per year?

As of Jul 25, 2026, the average yearly pay for process engineer in Butler, PA is $82,956.00, according to ZipRecruiter salary data. Most workers in this role earn between $67,200.00 and $92,900.00 per year, depending on experience, location, and employer.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the role of a process engineer?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like Six Sigma and CAD software, often working in industrial or manufacturing environments. Certification such as a Professional Engineer (PE) license can enhance career prospects.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What engineers make $200,000 a year?

Senior engineers in fields such as petroleum, software, aerospace, and chemical engineering often earn $200,000 or more annually, especially with extensive experience, advanced skills, and in high-demand industries. These roles typically require specialized knowledge, advanced degrees, and sometimes professional certifications like PE or PMP.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

What do process engineers actually do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like process flow diagrams and control systems, often working closely with production teams and utilizing industry standards. Their role ensures that manufacturing operations run smoothly and meet quality and safety standards.
More about Process Engineer jobs
What cities near Butler, PA are hiring for Process Engineer jobs? Cities near Butler, PA with the most Process Engineer job openings:
Process Engineer jobs near you
Infographic showing various Process Engineer job openings in Butler, PA as of July 2026, with employment types broken down into 1% Locum Tenens, 88% Full Time, 7% Part Time, and 4% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $82,956 per year, or $39.9 per hour.

Process Engineer

calumet

Karns City, PA

Other

Posted 27 days ago

Job description

PURPOSE:

The Process Engineer will provide technical expertise in all aspects of process design and processing techniques issued by the refinery to ensure the following:

  • Conduct daily process unit monitoring and alarm rationalization
  • Optimize production to assure lowest cost with maximum output
  • Implement safety, environmental consciousness, and reliability into day-to-day decision making
  • Adopt principles of continuous improvement to drive out waste and inefficiency and enhance profitability

KEY OBJECTIVES AND RESPONSIBILITIES:

  • Conducts daily unit health monitoring consistent with Calumet Expectations
  • Performs engineering calculations (i.e., mass balances, energy balances, conversion calculations) to optimize equipment design and assure product quality
  • Gathers, analyzes, and interprets unit test data to assist in troubleshooting operating problems and developing revised process designs
  • Generates and maintains informational database(s) on pertinent process variables for troubleshooting and optimization
  • Makes recommendations to improve unit yield and/or optimize energy consumption
  • Initiates and justifies new projects, additional monitoring and improvements to the unit
  • Collaborates with appropriate subject matter experts, and manager concerning unusual problems and developments
  • Develops and evaluates plans and criteria for a variety of projects within his/her responsibility area
  • Assesses the feasibility and soundness of proposed engineering evaluation tests, products, or equipment
  • Maintains awareness of all Safety, Health, and Environmental issues that impact the refinery and personnel
  • Evaluates the economic feasibility of projects assigned and provides Process engineering services during engineering, construction, and start-up of projects
  • Provides Process Engineering support during turnarounds
  • Process Engineers support a 24 hour/day, 7 day/week operation. As such, they must be prepared to work whatever hours needed to maintain a safe, environmentally sound efficient operation.
  • Provide additional daily supervisory coverage as needed

REQUIRED EDUCATION/EXPERIENCES:

  • Minimum of a Bachelor’s Degree in Chemical or Mechanical Engineering
  • Proficient user of MS Office Suite

COMPETENCIES:

  • Ability to communicate effectively at all levels of an organization
  • Ability to demonstrate leadership and team capabilities when necessary
  • Demonstration of Calumet Values – Safety, Environment & Social Responsibility, Teamwork, Ownership, Passion for Customers, and Excellence

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