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Process Engineer Jobs in Butler, PA (NOW HIRING)

ATI

Process Engineer

Brackenridge, PA

ATI is seeking to hire a Process Engineer atour Hot Rolling Process Facility (HRPF) in Brackenridge, Pennsylvania (suburb of Pittsburgh). Our HRPF is a $1.2B state-of-the-art manufacturing facility ...

Next Gen Alloys

Process Engineer

Brackenridge, PA

ATI is seeking to hire a Process Engineer atour Hot Rolling Process Facility (HRPF) in Brackenridge, Pennsylvania (suburb of Pittsburgh). Our HRPF is a $1.2B state-of-the-art manufacturing facility ...

ATI

Process Engineer

Brackenridge, PA · On-site

ATI is seeking to hire a Process Engineer at our Hot Rolling Process Facility (HRPF) in Brackenridge, Pennsylvania (suburb of Pittsburgh). Our HRPF is a $1.2B state-of-the-art manufacturing facility ...

Coherent

H2Se Process Engineer

Saxonburg, PA

Engineering support of 24/5 H2Se Process operations, providing technical support to production personnel in identifying and resolving issues. * Full support of all DH process equipment, support ...

Coherent Corp.

H2Se Process Engineer

Saxonburg, PA · On-site

Engineering support of 24/5 H2Se Process operations, providing technical support to production personnel in identifying and resolving issues. * Full support of all DH process equipment, support ...

Vesuvius USA

Project Engineer

Wampum, PA · On-site

The Process Engineer is responsible for leading and supporting the successful industrialization of new products, processes, and equipment into manufacturing. This role ensures that all ...

Vesuvius

Project Engineer

Wampum, PA · On-site

The Process Engineer is responsible for leading and supporting the successful industrialization of new products, processes, and equipment into manufacturing. This role ensures that all ...

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Process Engineer information

See Butler, PA salary details

$44.6K

$83K

$128.5K

How much do process engineer jobs pay per year?

As of Jun 11, 2026, the average yearly pay for process engineer in Butler, PA is $82,956.00, according to ZipRecruiter salary data. Most workers in this role earn between $67,200.00 and $92,900.00 per year, depending on experience, location, and employer.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the role of a Process Engineer?

A Process Engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements often using tools like Six Sigma or Lean methodologies. The role typically requires knowledge of engineering principles, process control systems, and relevant certifications.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What engineer makes $500,000 a year?

While most process engineers earn significantly less, some senior-level or specialized process engineers in high-paying industries such as oil and gas, pharmaceuticals, or chemical manufacturing can reach or exceed $500,000 annually, especially with bonuses and stock options. Achieving this level typically requires extensive experience, advanced certifications, and working in high-demand environments.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

What is the salary of a Process Engineer in the US?

The average salary for a Process Engineer in the US is approximately $75,000 to $105,000 per year, depending on experience, location, and industry. Entry-level positions typically start around $65,000, while experienced engineers with specialized skills can earn over $110,000 annually.

What do process engineers actually do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, safety, and quality. They analyze production systems, troubleshoot issues, and implement improvements using tools like process flow diagrams and statistical analysis, often working closely with production teams and utilizing industry standards.
More about Process Engineer jobs
What cities near Butler, PA are hiring for Process Engineer jobs? Cities near Butler, PA with the most Process Engineer job openings:
Process Engineer jobs near you
Infographic showing various Process Engineer job openings in Butler, PA as of June 2026, with employment types broken down into 1% Locum Tenens, 1% As Needed, 88% Full Time, 9% Part Time, and 1% Contract. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution, with an average salary of $82,956 per year, or $39.9 per hour.

Process Engineer

ATI

Brackenridge, PA

Full-time

Posted 22 days ago

Job description

Proven to Perform.
From the edges of space to the bottoms of ocean, our materials are proven to perform -- and so is our team. We're hiring high performers as proven as our products. Join us.

ATI is seeking to hire a Process Engineer atour Hot Rolling Process Facility (HRPF) in Brackenridge, Pennsylvania (suburb of Pittsburgh).

Our HRPF is a $1.2B state-of-the-art manufacturing facility thatenables us to respond faster, develop new products to match our customers' changing needs, and produce specialty, stainless and carbon products in unprecedented geometries.The Process Engineer will reportto the Manager, Process Engineering, and will have responsibility for an ATI product family as well as involvement with hot roll conversion processing and customers.

Our HRPF's unique power, size card and technology creates significant opportunities for our conversion customers. A successful Process Engineer effectively links the capabilities of our HRPF to the needs of our customers to drive a total lower cost and inventory outlay for our customers - this includes hot mill set up and data interpretation, specification review, minimization of SKU's, leaning chemistries while achieving higher mechanical properties and toughness levels, customer contact, knowledge and issue resolution, building customer requirements into ATI business and technical systems and developing an excellent knowledge of specialty, stainless and carbon product hot roll requirements and opportunities.

Essential Functions

  • Have accountability & ownership of assigned products from inquiry through shipment.
  • Be the expert in all facets of the hot rolling of the assigned products. This includes flow path, manufacturing set ups and controls, specifications, technical characteristics and customer requirements.
  • Develop, document and implement manufacturing, customer and product trials to continuously improve product attributes, tighten tolerances or reduce cost and flow time.
  • Interface with customer to improve product, resolve issues and grow our business.
  • Identify and develop opportunities for new grades/products or alterations of existing grades to meet new customer business specifications and opportunities.
  • Review customer inquiries to determine lowest total cost capabilities of assigned products to meet the requirements then design and implement a flow path to do this.
  • Partner with Marketing & Sales to evaluate new customer opportunities and then develop a cost competitive method to manufacture the material and win the business.
  • Limited Travel - approximately one day per month.

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