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Process Development Scientist Jobs in Raleigh, NC

Vulcan Elements

Process Engineer

Durham, NC

Process Development & Qualification: Run engineering trials to determine optimal equipment recipes ... Bachelor's degree in Chemical Engineering, Materials Science, Industrial Engineering, Mechanical ...

KBI Biopharma, Inc.

Associate Scientist

Durham, NC

$76K - $95K/yr

At KBI Biopharma, we are advancing science and accelerating breakthroughs. As a global leader in ... Recognized for quality manufacturing, KBI delivers robust process development and cGMP ...

KBI Biopharma, Inc.

Associate Scientist

Durham, NC · On-site

$76K - $95K/yr

At KBI Biopharma, we are advancing science and accelerating breakthroughs. As a global leader in ... Recognized for quality manufacturing, KBI delivers robust process development and cGMP ...

MedPharm

Scientist III, Analytical R/D

Durham, NC · On-site

Position Summary The Scientist III/ Sr. Scientist is responsible for developing and validating ... Process Development/ Formulation R&D · Quality Control · Quality Assurance Travel requirements

MedPharm

Scientist III, Analytical R/D

Durham, NC · On-site

Position Summary The Scientist III/ Sr. Scientist is responsible for developing and validating ... • Process Development/ Formulation R&D • Quality Control • Quality Assurance Travel ...

Micross

Process Engineer

Durham, NC · On-site

This position will focus on supporting advanced packaging processing and process development, for ... S. in physical science or engineering * 3+ years of job experience is a plus * Excellent hands-on ...

Danaher

Senior Engineer, Process Validation

Raleigh, NC · On-site +1

$100K - $130K/yr

We bring together deep scientific expertise, an unwavering commitment to quality, and a ... Prior experience in leading process development, engineering, and deliverables across all three ...

Danaher

Senior Engineer, Process Validation

Raleigh, NC · On-site +1

$100K - $130K/yr

We bring together deep scientific expertise, an unwavering commitment to quality, and a ... Prior experience in leading process development, engineering, and deliverables across all three ...

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Process Development Scientist information

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How much do process development scientist jobs pay per hour?

As of Jul 22, 2026, the average hourly pay for process development scientist in Raleigh, NC is $37.58, according to ZipRecruiter salary data. Most workers in this role earn between $27.60 and $44.86 per hour, depending on experience, location, and employer.

What are some typical challenges faced by Process Development Scientists when scaling up from lab experiments to full production?

Process Development Scientists often encounter challenges when transitioning processes from the laboratory to large-scale production. These can include maintaining product quality and consistency, optimizing yields, and ensuring that processes are cost-effective at scale. Addressing equipment differences, process variability, and regulatory compliance are also common hurdles. Collaboration with engineers, manufacturing teams, and quality assurance professionals is essential to successfully navigate these challenges and achieve scalable, robust processes.

Is 40 too late to become a scientist?

Becoming a process development scientist or similar scientific roles is possible at age 40 or older, as many employers value experience, skills, and relevant education over age. Professionals often pursue advanced degrees or certifications in fields like chemistry, biology, or engineering, which can enhance their qualifications regardless of age.

What is the highest paid type of scientist?

Among scientists, petroleum engineers and data scientists tend to have the highest average salaries, often exceeding $100,000 annually. Process Development Scientists typically earn competitive salaries, but they are generally not at the top compared to specialized fields like biotechnology, pharmaceuticals, or data science roles in tech companies.

How much does a process scientist make?

A process development scientist typically earns between $70,000 and $120,000 annually, depending on experience, education, and location. Entry-level positions may start lower, while experienced scientists with specialized skills or certifications can earn higher salaries. Salaries often include benefits such as health insurance and bonuses, especially in the biotech and pharmaceutical industries.

What is a Process Development Scientist?

A Process Development Scientist is a professional who designs, develops, and optimizes processes for manufacturing products, typically in industries like pharmaceuticals, biotechnology, or chemicals. Their work involves scaling up laboratory procedures to full production, improving efficiency, ensuring quality, and meeting regulatory standards. They collaborate with research, engineering, and manufacturing teams to implement new processes or refine existing ones. Process Development Scientists play a critical role in bringing new products from the research phase to commercial production while maintaining safety and compliance.

What does a process development scientist do?

A process development scientist designs, optimizes, and scales up manufacturing processes for products such as pharmaceuticals or chemicals. They analyze data, troubleshoot issues, and collaborate with cross-functional teams to ensure processes meet quality and regulatory standards, often using tools like statistical software and laboratory equipment.

What are the key skills and qualifications needed to thrive as a Process Development Scientist, and why are they important?

To thrive as a Process Development Scientist, you need a background in chemistry, biochemistry, or chemical engineering, supported by at least a bachelor’s (often master’s or PhD) degree and experience in laboratory research. Familiarity with analytical instrumentation (such as HPLC, GC, and mass spectrometry), process modeling software, and relevant regulatory standards is crucial. Strong problem-solving, collaboration, and communication skills help drive innovation and coordinate with cross-functional teams. These skills ensure the efficient development and scale-up of robust, safe, and cost-effective processes in pharmaceutical, biotech, or chemical manufacturing environments.
What are popular job titles related to Process Development Scientist jobs in Raleigh, NC? For Process Development Scientist jobs in Raleigh, NC, the most frequently searched job titles are:
What job categories do people searching Process Development Scientist jobs in Raleigh, NC look for? The top searched job categories for Process Development Scientist jobs in Raleigh, NC are:
Process Development Scientist jobs near you
Infographic showing various Process Development Scientist job openings in Raleigh, NC as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $78,175 per year, or $37.6 per hour.

Process Engineer

Vulcan Elements

Durham, NC

Full-time

Posted 24 days ago

Job description

About Vulcan Elements

Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future. Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence, and Transparency.

The Role

As a Process Engineer, you will contribute to the full lifecycle of a massive 1 million square foot manufacturing facility expansion—from design and equipment specification through installation, commissioning, production startup, and scale-up to full capacity. You will be responsible for a process step, translating pilot-line processes into full-scale, stable, and repeatable production systems. This is a high-impact, high-ownership role requiring deep technical expertise and leadership.

Core Expectations & Responsibilities

  • Process Development & Qualification: Run engineering trials to determine optimal equipment recipes and operating windows. Own the parameter definition required to transition processes from development to stable, high-volume production.
  • Process Optimization: Identify the best ways to operate manufacturing equipment to maximize yield, improve throughput, and minimize scrap. Monitor OEE results and station cycle times to drive continuous improvement.
  • Quality & Capability Assurance: Lead Gage R&R studies and capability studies (Cpk analysis) to ensure equipment and measurement systems are capable of meeting tight product specifications.
  • Risk Management: Lead and own the PFMEA (Process Failure Mode and Effects Analysis) for your designated process steps to proactively identify and mitigate product and process risks.
  • Hands-on Startup Support: Provide hands-on support during production startup, helping operators stabilize processes and eliminating early bottlenecks.
  • Product & Process Review: Dedicate time to reviewing physical product quality at the station level, mapping defects back to root causes in the machinery or process settings.
  • EHS & Quality Compliance: Ensure compliance with safety, environmental, and quality standards across all process activities.
  • Travel: This position will require some interaction and travel to support equipment development reviews and Factory Acceptance Tests (FATs) as needed (estimated at <5% travel).

You will also be responsible for developing, reviewing, or managing the following deliverables:

  • Risk & Safety: Risk Assessments, Ergonomic Assessments, and PFMEA.
  • Process Design: Process Flow Charts, Bill of Process (BOP), Station Cycle Times, Process Sheets, and Process Checklists.
  • Quality & Control: Quality Control Plans, R&R (Gage Repeatability and Reproducibility) Studies, and Quality Checklists.
  • Operations & Maintenance: Standard Operating Procedures (SOPs), Work Instructions, Calibration Procedures, and Process Monitoring plans.
  • Controls & IT: Input on HMI Controls logic, MES Transactions Lists, and process parameters tracking.

Qualifications

  • Education & Experience: Bachelor's degree in Chemical Engineering, Materials Science, Industrial Engineering, Mechanical Engineering, or a related technical discipline with 3+ years of experience.
  • Process & Statistical Mastery: Deep expertise running DoEs (Design of Experiments), Gage R&R studies, and statistical process control (SPC) to optimize high-precision manufacturing processes.
  • Documentation Expert: Expert-level experience authoring and developing standard manufacturing documents (PFMEA, Control Plans, Work Instructions, and Process Flows).
  • Trial Execution: Proven track record of designing and running on-floor production trials to dial in complex equipment parameters without causing excessive downtime.

Good to Have (Preferred Skills)

  • Experience specifically in heavy industrial manufacturing, metallurgy, magnetics, or chemical processing.
  • Six Sigma Green Belt or Black Belt certification.
  • Familiarity with MES (Manufacturing Execution Systems) implementation and automated transaction mapping.
  • Experience in highly regulated industries such as Defense (DoD), Aerospace (AS9100), or Automotive (IATF 16949).