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Process Development Engineer Jobs in Dallas, TX (NOW HIRING)

Principal Process Engineer

Plano, TX ยท On-site

$165K - $185K/yr

Providing technical leadership in handsโ€‘on process development, applying advanced engineering principles to drive the design, buildโ€‘out, and maturation of the ECO Synthesis ยฎ platform in close ...

Lead novel process development by working with fellow engineers, program managers, and customers to develop advanced RF semiconductor components that meet aggressive performance targets * Hands-on ...

Lead novel process development by working with fellow engineers, program managers, and customers to develop advanced RF semiconductor components that meet aggressive performance targets * Hands-on ...

Manufacturing process development to ensure factory readiness and improve product producibility ... Assisting with review of engineering designs and design changes and translating this into ...

Manufacturing process development and factory capabilities analysis to ensure factory readiness and ... Applying manufacturing engineering skillsets across the extended value stream to resolve ...

Autonomy Development Engineer

Irving, TX ยท On-site

$97K - $158K/yr

Engineering Your Work Shapes the World at Caterpillar Inc. When you join Caterpillar, you're ... We spearhead product development tools and processes. We collaborate with our partners to provide a ...

Summary: The Qorvo Process Development R&D team is looking for a process engineer specializing in physical characterization and metrology to support next generation Bulk Acoustic Wave device ...

We are seeking a Product Development Engineer (PDE) to join our team in McKinney, TX. The PDE ... As part of our commitment to maintaining a secure hiring process, candidates may be asked to attend ...

CPR is seeking a Product Development Engineer (PDE) to join our team. The PDE section is ... Utilize your in-depth understanding of PCB or CCA manufacturing processes to guide design teams in ...

We are seeking a Product Development Engineer (PDE) to join our team in McKinney, TX. The PDE ... As part of our commitment to maintaining a secure hiring process, candidates may be asked to attend ...

Autonomy Development Engineer

Irving, TX ยท On-site

$97K - $158K/yr

The Autonomy Development Engineer II develops and delivers production-quality software that enables ... Records and reports specific technical problems, solving processes and tools that have been used.

Showing results 21-40

Process Development Engineer information

See Dallas, TX salary details

$45.2K

$100.9K

$151.5K

How much do process development engineer jobs pay per year?

As of Aug 6, 2026, the average yearly pay for process development engineer in Dallas, TX is $100,946.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,000.00 and $118,200.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a process development engineer?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What is a process development engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are some common challenges faced by process development engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

What are popular job titles related to Process Development Engineer jobs in Dallas, TX? For Process Development Engineer jobs in Dallas, TX, the most frequently searched job titles are:
What job categories do people searching Process Development Engineer jobs in Dallas, TX look for? The top searched job categories for Process Development Engineer jobs in Dallas, TX are:
Infographic showing various Process Development Engineer job openings in Dallas, TX as of August 2026, with employment types broken down into 84% Full Time, and 16% Contract. Highlights an 100% In-person job distribution, with an average salary of $100,946 per year, or $48.5 per hour.

Injection Molding Development Engineer

US Conec, Ltd.

Fort Worth, TX โ€ข On-site

Other

Medical, Dental, Vision, Retirement, PTO

Posted 16 days ago


Job description

Injection Molding Development Engineer

Overview

The Injection Molding Development Engineer is responsible for developing, optimizing, and industrializing new injection molding concepts, processes and equipment to provide efficient, high-quality, and cost-effective high volume production solutions. This role involves working with cross-functional teams to improve process stability, reduce waste, and drive continuous improvement initiatives. The engineer will also play a key role in equipment validation, process standardization, and implementing best practices in molding operations.

Responsibilities

  • Plan, organize and manage projects that deliver high volume industrialized injection molding cells.
  • Develop, implement, and optimize injection molding processes to improve efficiency, quality, and cycle times.
  • Introduce and perform short- & long-term capability studies to identify and drive out process variation.
  • Standardize the use of scientific molding principles and methodologies including the use of process monitoring tools.
  • Promote and lead the use of Design of Experiment tools and techniques to determine optimal process parameter and interactions between them to improve defects and/or reduce part to part variation.
  • Lead new production equipment installations and qualification activities, including IQ/OQ/PQ protocols, to ensure compliance with safety, quality, and performance expectations.
  • Support new mold tool qualifications, test runs, and process development for new product introductions.
  • Work closely with tooling engineers, maintenance teams, operations and processing staff during the planning and implementation of all new concepts and /or new equipment introduction
  • Standardize process validation documentation, including sampling plans, process optimization workbooks and all associated records.
  • Serve as a key contributor for part and mold DFM efforts.
  • Evaluate and implement new molding technologies, automation, and auxiliary equipment to enhance production capabilities.
  • Provide technical training to engineers, technicians, and production personnel.
  • Ensure compliance with all quality standards and company policies.

Must Haves

  • Bachelor's degree in mechanical engineering, Plastics Engineering, or a related field.
  • 5+ years of experience in injection molding process development, tooling, and manufacturing with a focus on tight tolerance, precision injection molding.
  • Proficient in the use of CAD software - Auto-CAD Inventor preferred
  • Strong understanding of polymer materials, mold construction, and processing parameters with a focus on engineering grade resins including PEI, PBT, and PC/ABS.
  • Expertise in scientific molding techniques, mold flow analysis, and process validation methodologies.ย 
  • Hands-on experience with injection molding machines, robotics, and automation systems.
  • Familiarity with lean manufacturing principles, Six Sigma methodologies (Green/Black Belt preferred), and SPC.
  • Strong analytical, problem-solving, and project management skills.
  • Effective communication and teamwork abilities for cross-functional collaboration.

What We Offer

  • Competitive base salary with performance-based bonus potential
  • 4 weeks of PTO to relax and recharge
  • Health, dental, and vision plans to support you and your family
  • 401(k) retirement savings plan with employer match and planning resources
  • A collaborative, team-based culture focused on innovation and quality
  • Paid holidays and employee recognition programs
  • Opportunities to work with advanced tooling technologies and global vendors
  • STEM outreach and community engagement initiatives