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Polymer Processing Engineer Jobs (NOW HIRING)

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Polymer Processing Engineer information

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$50.5K

$89.3K

$155K

How much do polymer processing engineer jobs pay per year?

As of Jun 4, 2026, the average yearly pay for polymer processing engineer in the United States is $89,329.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,000.00 and $115,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Polymer Processing Engineer, and why are they important?

To thrive as a Polymer Processing Engineer, you need a strong background in chemical engineering, materials science, and polymer chemistry, typically supported by a relevant engineering degree. Familiarity with polymer processing equipment such as extruders, injection molders, CAD software, and possibly Six Sigma or Lean Manufacturing certifications is crucial. Problem-solving ability, attention to detail, and effective communication are standout soft skills in this field. These competencies are essential for optimizing manufacturing processes, ensuring product quality, and driving innovation in polymer-based industries.

What are some typical challenges a Polymer Processing Engineer faces when scaling up production from laboratory to manufacturing settings?

Polymer Processing Engineers often encounter challenges such as maintaining material properties, ensuring consistent product quality, and optimizing process parameters when transitioning from lab-scale to full-scale manufacturing. Variations in equipment size, temperature control, and mixing techniques can impact polymer behavior and final product performance. Close collaboration with quality assurance, R&D, and production teams is essential to troubleshoot issues and implement effective solutions, making adaptability and strong communication skills valuable in this role.

What does a Polymer Processing Engineer do?

A Polymer Processing Engineer specializes in designing, optimizing, and overseeing processes that transform raw polymer materials into usable products like plastics, films, fibers, and composites. They work with methods such as extrusion, injection molding, blow molding, and thermoforming to ensure efficient production and quality control. These engineers also troubleshoot processing issues, develop new materials, and collaborate with product designers to meet performance and cost requirements. Their work is critical in industries such as automotive, packaging, medical devices, and consumer goods.

What is the difference between Polymer Processing Engineer vs Polymer Technician?

AspectPolymer Processing EngineerPolymer Technician
CredentialsBachelor's degree in Polymer Engineering, Materials Science, or related fieldAssociate degree or technical certification in polymer technology or related area
Work EnvironmentDesign, develop, and optimize polymer processing methods in manufacturing settingsOperate and maintain polymer processing equipment, perform quality checks
Industry UsageResearch labs, manufacturing plants, product developmentProduction lines, quality control labs, plant floor

The main difference is that Polymer Processing Engineers focus on designing and improving processing techniques, while Polymer Technicians handle the day-to-day operation and maintenance of processing equipment. Both roles are essential in polymer manufacturing but differ in responsibilities and required education.

More about Polymer Processing Engineer jobs
What states have the most Polymer Processing Engineer jobs? States with the most job openings for Polymer Processing Engineer jobs include:
Infographic showing various Polymer Processing Engineer job openings in the United States as of May 2026, with employment types broken down into 83% Full Time, 15% Part Time, and 2% Contract. Highlights an 89% Physical, 1% Hybrid, and 10% Remote job distribution, with an average salary of $89,329 per year, or $42.9 per hour.
Research Engineer (Polymer Processing)

Research Engineer (Polymer Processing)

Ingenia Polymers Inc.

Houston, TX • On-site

Full-time

Posted 2 days ago


Job description

INGENIA POLYMERS is a rapidly growing international manufacturer operating in the Petrochemicals and Plastics Industries. We seek a Research Scientist/Engineer to lead and support the development of new products and support of existing products for Ingenia.


SUMMARY: Ingenia’s Research and Development group in Houston, TX is looking for a chemical engineer, polymers engineer, or polymer scientist, with a strong background in polymer processing and polymer science. Ingenia’s markets are in the areas of polyolefin flexible packaging, industrial films, agricultural films, pressure pipe, rotomoulding, structural and advanced materials; we are expanding into functionalized polymers and thermoplastic elastomers, and we need some focus in these two particular areas. The Research Scientist/Engineer will help drive further growth in Ingenia’s business through successful development and commercialization of new products. Development work involves design of experiments, raw materials evaluations, process and equipment evaluations, formulation, scale-up support from laboratory trials to production, plant support, and technical service in support of commercialization. The Research/Scientist Engineer will also support Technical Service Requests from customers on the same products. This is an exciting opportunity to learn, develop, and contribute to a dynamic, technology driven, entrepreneurial environment.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

• Responsible for the development of new products and manufacturing processes, with the aim of commercialization, for Ingenia’s proprietary products group. This includes development of thermoplastic elastomer formulations and functionalized polymer formulations, and related processing and analytical methods. This involves:

o Project definition in cooperation with Product Market Manager

o Literature and patent review

o Supplier contacts and evaluation of new materials, processes and equipment

o Design of experiments, formulation and evaluation of new products in Ingenia’s applications lab

o Project management of multiple development and service projects

o Coordinating with other team members including marketing, sales, production, and support personnel to achieve project objectives.

o Development of safety and materials data, and marketing materials in support of product launch

o Plant scale-up support

o Trial support at customer’s facilities

• Responsible for addressing Technical Service Requests from the field. This includes:

o Speaking with customers or the technical service team to understand the application requirements or to help resolve customer or product issues

o Planning and executing lab work to support customer requests

o Reverse engineering of competitive samples

o Preparing and communicating results to the technical service group or directly to customers.

• Learn and practice Safety

• Evaluate and make recommendations on raw material selection

• Study principles, methods, and approaches to bring innovative solutions to the product and process development effort

• Develop technical solutions through hands-on experimentation.

• Solve customer problems, support process improvement, and take responsibility for new product/process development projects

• Represent Ingenia Technology as required to outside customers, suppliers, at conferences, and exhibitions


QUALIFICATIONS:

• Master's or PhD in Chemical Engineering, Polymer Chemistry, or Polymers Science & Engineering preferred; with emphasis on thermoplastic elastomers (including TPV), formulation and process technology (both compounding and conversion technologies) desired.

• Knowledge of twin-screw extrusion compounding, and polymer conversion (blown and cast film, rotomoulding, blow molding, injection molding, profile and sheet extrusion, etc) processes.

• Knowledge of rheology, polymer processing, structure-property relations, reactive extrusion, grafting, interfacial science, polymer composites, and polymer blends.

• Mechanical aptitude preferred

• Project and time management – ability to manage long and short term projects with minimal supervision.

• Ability to work cooperatively as part of a cross-functional team with peers, managers, and technicians.

• Excellent verbal and written communication and presentation skills. Ability to communicate professionally, both internally and to customers and suppliers. Proficiency in Microsoft Office programs.

• Proficient in data analysis, DOE and statistical methods.

• Self-driven and results oriented

• 0-5 years of industrial polymer research or engineering experience preferred.


To learn more, or apply, please visit www.ingeniapolymers.com/about-us/careers/