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Polymer Processing Engineer Jobs (NOW HIRING)

Tech USA

Process Engineer

Pendergrass, GA · On-site

We are seeking a Process Engineer to support and improve the manufacturing processes within a ... Experience working with polypropylene fiber processing, synthetic fiber manufacturing, or polymer ...

Talently

Process Control Engineer

Conyers, GA · On-site

$85K - $95K/yr

Process Control Engineer- Plastics Location: On Site - Conyers, Georgia, United States Salary: $85 ... Manufacturing Improvement, Polymer Processing, Project Management, Production Operations, Cross ...

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Polymer Processing Engineer information

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$50.5K

$89.3K

$155K

How much do polymer processing engineer jobs pay per year?

As of Jun 4, 2026, the average yearly pay for polymer processing engineer in the United States is $89,329.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,000.00 and $115,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Polymer Processing Engineer, and why are they important?

To thrive as a Polymer Processing Engineer, you need a strong background in chemical engineering, materials science, and polymer chemistry, typically supported by a relevant engineering degree. Familiarity with polymer processing equipment such as extruders, injection molders, CAD software, and possibly Six Sigma or Lean Manufacturing certifications is crucial. Problem-solving ability, attention to detail, and effective communication are standout soft skills in this field. These competencies are essential for optimizing manufacturing processes, ensuring product quality, and driving innovation in polymer-based industries.

What are some typical challenges a Polymer Processing Engineer faces when scaling up production from laboratory to manufacturing settings?

Polymer Processing Engineers often encounter challenges such as maintaining material properties, ensuring consistent product quality, and optimizing process parameters when transitioning from lab-scale to full-scale manufacturing. Variations in equipment size, temperature control, and mixing techniques can impact polymer behavior and final product performance. Close collaboration with quality assurance, R&D, and production teams is essential to troubleshoot issues and implement effective solutions, making adaptability and strong communication skills valuable in this role.

What does a Polymer Processing Engineer do?

A Polymer Processing Engineer specializes in designing, optimizing, and overseeing processes that transform raw polymer materials into usable products like plastics, films, fibers, and composites. They work with methods such as extrusion, injection molding, blow molding, and thermoforming to ensure efficient production and quality control. These engineers also troubleshoot processing issues, develop new materials, and collaborate with product designers to meet performance and cost requirements. Their work is critical in industries such as automotive, packaging, medical devices, and consumer goods.

What is the difference between Polymer Processing Engineer vs Polymer Technician?

AspectPolymer Processing EngineerPolymer Technician
CredentialsBachelor's degree in Polymer Engineering, Materials Science, or related fieldAssociate degree or technical certification in polymer technology or related area
Work EnvironmentDesign, develop, and optimize polymer processing methods in manufacturing settingsOperate and maintain polymer processing equipment, perform quality checks
Industry UsageResearch labs, manufacturing plants, product developmentProduction lines, quality control labs, plant floor

The main difference is that Polymer Processing Engineers focus on designing and improving processing techniques, while Polymer Technicians handle the day-to-day operation and maintenance of processing equipment. Both roles are essential in polymer manufacturing but differ in responsibilities and required education.

More about Polymer Processing Engineer jobs
What states have the most Polymer Processing Engineer jobs? States with the most job openings for Polymer Processing Engineer jobs include:
What job categories do people searching Polymer Processing Engineer jobs look for? The top searched job categories for Polymer Processing Engineer jobs are:
Polymer Processing Engineer jobs near you
Infographic showing various Polymer Processing Engineer job openings in the United States as of May 2026, with employment types broken down into 83% Full Time, 15% Part Time, and 2% Contract. Highlights an 89% Physical, 1% Hybrid, and 10% Remote job distribution, with an average salary of $89,329 per year, or $42.9 per hour.
Process Engineer

Process Engineer

Tech USA

Pendergrass, GA • On-site

Full-time

Posted 15 days ago

Job description

We are seeking a Process Engineer to support and improve the manufacturing processes within a polypropylene fiber and nonwoven production environment. This role will focus on optimizing production efficiency, improving product quality, troubleshooting technical issues, and supporting the development of customized fiber solutions for a wide range of industrial applications.
The Process Engineer will work closely with operations, maintenance, quality, and product development teams to ensure consistent, reliable production while identifying opportunities for continuous improvement. The ideal candidate will have a strong understanding of nonwoven fiber manufacturing, polypropylene processing, or textile production processes, along with a hands-on approach to problem solving and process optimization.
Key Responsibilities
  • Monitor and improve polypropylene fiber and nonwoven production processes to ensure consistent product quality and operational efficiency.
  • Analyze production data and key performance metrics to identify opportunities for process improvements and cost reduction.
  • Troubleshoot manufacturing issues related to fiber properties, process stability, equipment performance, and material consistency.
  • Work closely with production teams to support daily operations and resolve process related challenges on the production floor.
  • Collaborate with product development teams to support customized fiber solutions, including adjustments to denier, tenacity, elongation, fiber length, and other fiber properties.
  • Assist with scaling new products or formulations from development to full production.
  • Support continuous improvement initiatives focused on productivity, waste reduction, and process stability.
  • Work with maintenance teams to improve equipment reliability and support preventative maintenance efforts.
  • Ensure manufacturing processes meet quality standards and support compliance with ISO 9001 quality management systems.
  • Document process improvements, technical findings, and operational procedures.
  • Provide technical support and training to production staff when implementing process changes or new product introductions.

Qualifications
  • Bachelor's degree in Engineering, Textile Engineering, Chemical Engineering, Polymer Engineering, or a related technical field.
  • Minimum of 3 years of experience in nonwoven fiber manufacturing or textile production processes.
  • Experience working with polypropylene fiber processing, synthetic fiber manufacturing, or polymer-based materials is strongly preferred.
  • Strong analytical and problem-solving skills with the ability to identify root causes and implement effective solutions.
  • Experience working directly with manufacturing teams in a production environment.
  • Ability to analyze production data and implement process improvements that improve efficiency and product quality.
  • Strong communication and collaboration skills with the ability to work cross-functionally with operations, quality, and maintenance teams.

Preferred Experience
  • Experience with synthetic fiber extrusion, spinning, crimping, or finishing processes.
  • Knowledge of polymer processing and fiber performance characteristics.
  • Experience supporting product development or customized material solutions.
  • Exposure to continuous improvement, Lean manufacturing, or Six Sigma methodologies.

Key Competencies
  • Process optimization and troubleshooting
  • Manufacturing operations support
  • Continuous improvement mindset
  • Data driven decision making
  • Cross functional collaboration
  • Attention to quality and detail

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