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Pharmaceutical Process Engineer Jobs in Massachusetts

Pexco

Process Engineer- Plastic Extrusion

Athol, MA · On-site

Process Engineer Scope of Role: This position is responsible for design and manufacture of profile ... testing, pharmaceuticals, food & beverage, and other high-growth end-markets. The Company sells ...

Pfizer

USA - Process Engineer - III - USD

Andover, MA · On-site

$95.05 - $99.19/hr

USA - Process Engineer - III - USD (Contract) Andover, MA, United States (On-site) Contract (7 ... pharmaceutical, biotech, or similarly regulated facilities. Key Responsibilities * Provide ...

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Pharmaceutical Process Engineer information

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$33

$38

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How much do pharmaceutical process engineer jobs pay per hour?

As of Sep 5, 2026, the average hourly pay for pharmaceutical process engineer in Massachusetts is $38.49, according to ZipRecruiter salary data. Most workers in this role earn between $36.25 and $40.67 per hour, depending on experience, location, and employer.

What does a pharmaceutical process engineer do?

A pharmaceutical process engineer reviews the requirement to produce a pharmaceutical product and develops a process for manufacturing. In this career, your duties vary from employer to employer but usually include tasks such as providing technical specifications for machinery and equipment, working to estimate costs for production, and undertaking a negotiation for the procurement of necessary materials and ingredients. Your responsibilities as a process engineer may include providing analysis of the process to ensure efficiency, safety, and compliance with relevant regulations.

What does a pharmaceutical process engineer do?

A Pharmaceutical Process Engineer is responsible for designing, developing, and optimizing processes used in the manufacturing of pharmaceutical products. They ensure that production methods are efficient, safe, and compliant with regulatory standards. Their work involves troubleshooting process problems, implementing new technologies, and collaborating with other departments to improve product quality and production efficiency. They play a critical role in scaling up laboratory processes to full-scale manufacturing while maintaining product integrity and safety.

What are some common challenges faced by pharmaceutical process engineers when scaling up production from laboratory to manufacturing scale?

Pharmaceutical Process Engineers often encounter challenges when translating lab-scale processes to full-scale manufacturing, such as maintaining product quality, ensuring process consistency, and meeting strict regulatory requirements. Controlling variables like temperature, pressure, and mixing at a larger scale can introduce unforeseen issues that require innovative problem-solving. Collaboration with cross-functional teams—including quality assurance, validation, and production staff—is essential to address these challenges efficiently. Adaptability and attention to detail are crucial in ensuring a smooth and compliant scale-up process.

What are the key skills and qualifications needed to thrive as a pharmaceutical process engineer, and why are they important?

To thrive as a Pharmaceutical Process Engineer, you need a strong background in chemical or process engineering, pharmaceutical manufacturing, and regulatory compliance, typically supported by a relevant engineering degree. Familiarity with process simulation software (such as Aspen Plus), GMP standards, and quality management systems is essential. Attention to detail, problem-solving skills, and effective teamwork are crucial soft skills for optimizing processes and ensuring product quality. These competencies are vital for developing efficient, safe, and compliant pharmaceutical manufacturing processes that meet industry standards.

What is the difference between Pharmaceutical Process Engineer vs Pharmaceutical Manufacturing Technician?

AspectPharmaceutical Process EngineerPharmaceutical Manufacturing Technician
Required CredentialsBachelor's degree in engineering, chemistry, or related field; often includes certifications in process validationHigh school diploma or associate degree; on-the-job training or technical certifications
Work EnvironmentDesign, optimize, and oversee manufacturing processes in labs or production facilitiesOperate equipment, monitor production lines, and ensure quality in manufacturing settings
Employer & Industry UsagePharmaceutical companies, biotech firms, contract manufacturing organizationsPharmaceutical manufacturing plants, biotech production facilities

The main difference is that Pharmaceutical Process Engineers focus on designing and improving manufacturing processes, requiring higher technical credentials, while Pharmaceutical Manufacturing Technicians handle day-to-day production tasks and equipment operation. Both roles are essential in pharmaceutical production but differ in responsibilities and qualifications.

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Pharmaceutical Process Engineer jobs near you
Infographic showing various Pharmaceutical Process Engineer job openings in Massachusetts as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $80,063 per year, or $38.5 per hour.

Process Engineer- Plastic Extrusion

Pexco

Athol, MA • On-site

Full-time

Re-posted 22 days ago

Job description

Job Title: Process Engineer
Scope of Role: This position is responsible for design and manufacture of profile extrusion tooling and development of custom processes with the objective of improving total quality, material usage and productivity. They will work closely with Manufacturing, QC, Materials, and Sales teams to achieve these common team objectives.
Key Responsibilities:
  • Maintains compliance with the Company and plant safety policies and procedures.
  • Completes all annual training as required.
  • Design tooling and develop processes for mono and co-extrusion plastic profiles, tubes and secondary fabrication individually or with other Process Engineers.
  • Lead new tooling development process for the project assigned using hands-on approach to meet customer expectation with quality and on time delivery of samples.
  • Partners with other staff members; production, maintenance and QC to develop the process to get first article samples approved.
  • Coordinate the tooling needs for new products with Die Development, technicians, Production Manager and other involved in producing first article samples.
  • Oversee the tool making activities in the machine shop and ensure the tools produced by the machine shop can meet the design criteria and are up to the company's high standard for design and workmanship.
  • Serve in the role of systems analyst for the machine shop and coordinating the company's contact in this area with outside vendors.
  • Coordinate the tool making activities in the machine shop and work closely with other engineers and VP of Engineering to establish priorities for the shop to ensure that the tooling delivered to the line is complete.
  • Work with Supply Chain Manager to coordinate the procurement needs for the machine shop, including steel, other metals, and shop supplies.
  • Support other department and Pexco sites in their tooling needs. Actively seek ways to improvise process efficiencies by way of redevelopment in the shortest possible lead time and most effective design.
  • Troubleshoot process difficulties on daily basis and support production.
  • Work with Production Manager to coordinate a timely response to the need for rebuilding tooling or handling other special tooling needs that cannot be planned for in advance.
  • Work on continuous improvement projects for efficiencies & reduce scrap.

Other Key Elements:
  • Plan, develop and coordinate tool development trials.
  • Maintain engineering database and documentation as required.
  • Think outside the box.
  • Perform other accountabilities as assigned.

Qualifications:
  • BS in Engineering
  • 3 - 5 years of plastic manufacturer experience, preferably with plastic extrusion die design and process development
  • Understand different plastic resins and processing.
  • Proficient usage of AutoCAD and CAD/CAM software.
  • Demonstrated experience managing multiple projects with keen attention to detail independently or with supervision.
  • Above average communication skills, both verbal and written.
  • Ability to read and interpret technical drawings
  • Working Knowledge of Microsoft Office based software (Word, Excel, Outlook, Teams)

Physical Demands:
  • Moving and lifting objects up to 50 lbs
  • Walking, standing on concrete 8+ hrs/day with safety boots/shoes on
  • Sitting/working at a workstation

Work Environment:
  • Manufacturing environment with machinery noise, occasional odors of coolant, oils and machined metals. Climate may be cold or hot depending on outside temperature.
  • Exposed to dust, odors, fumes and noise associated with the extrusion and fabrication manufacturing processes

The above statements are intended to describe the general nature and level of work being performed by people assigned to this position. They are not intended to be construed as an exhaustive list of all responsibilities, duties and skills required of personnel so classified.
Pexco -www.pexco.com
Pexco is a leading component supplier across a variety of industrial end markets and applications with production facilities in the US, Mexico, and Canada. The Company is primarily engaged in designing and manufacturing not only extruded plastic (commodity to high-performance) tubes and profiles through an expansive twelve-site footprint but also specializes in the injection molding of high-performance polymer parts. In addition, Pexco offers a wide range of differentiated, value-added services, including design, prototyping, die building, sub-assembly, fabrication and supply chain management. Moreover, Pexco has developed deep expertise in processing PTFE rod, tube, sheet, tape, and pipe, as well as in rubber extrusion serving the RV and other industries.
Pexco's innovative products are utilized in fluid handling, electrical insulation, traffic safety, infrastructure, and lighting applications across aerospace & defense, medical, electronics & semiconductors, mobility, environmental testing, pharmaceuticals, food & beverage, and other high-growth end-markets. The Company sells directly to more than 2,000 customers, including OEMs and end-users, as well as through distribution in certain markets.
Pexco has built an industry-leading reputation through its focus on short-run products with rapid turnarounds, tight tolerances, material science expertise, and a high degree of operational complexity. The company has a proven track record of growing its core segments and entering attractive new verticals over time to gain an increased share of a $10 billion total addressable market.
Pexco's strategy is to consistently deliver compelling customer value within both our core and strategic market segments. Continuous improvement and ease of doing business (internal and external), remain a consistent operating theme for Pexco.
The above statements are intended to describe the general nature and level of work being performed by people assigned to this position. They are not intended to be construed as an exhaustive list of all responsibilities, duties and skills required of personnel so classified.
Pexco is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender identity or Veteran status.
Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.
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About Pexco

Sourced by ZipRecruiter

Industry

Plastics product manufacturing

Company size

501 - 1,000 Employees

Headquarters location

Johns Creek, GA, US

Year founded

1973

Social media

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