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Metallurgy Process Engineer Jobs in Wisconsin (NOW HIRING)

Waukesha Foundry

FOUNDRY METALLURGIST

Waukesha, WI · On-site

$83K - $102K/yr

Process daily orders to ensure correct alloy selection and heat treatment requirements. * Analyze ... Bachelor's degree in Metallurgy, Materials Engineering, Mechanical Engineering, or a related field ...

Waukesha Foundry

FOUNDRY METALLURGIST

Waukesha, WI · On-site

$83K - $102K/yr

Process daily orders to ensure correct alloy selection and heat treatment requirements. * Analyze ... Bachelor's degree in Metallurgy, Materials Engineering, Mechanical Engineering, or a related field ...

Waukesha Foundry

FOUNDRY METALLURGIST

Waukesha, WI · On-site

$83K - $102K/yr

Process daily orders to ensure correct alloy selection and heat treatment requirements. * Analyze ... Bachelor's degree in Metallurgy, Materials Engineering, Mechanical Engineering, or a related field ...

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Metallurgy Process Engineer information

What does a metallurgy process engineer do?

A Metallurgy Process Engineer is responsible for developing, optimizing, and overseeing processes involved in the extraction, refining, and manufacturing of metals and alloys. They work to improve efficiency, quality, and safety in metallurgical operations, such as smelting, casting, and heat treatment. Metallurgy Process Engineers also troubleshoot production issues, ensure compliance with environmental and safety regulations, and collaborate with other engineers to develop new materials or processes.

What is the difference between Metallurgy Process Engineer vs Materials Scientist?

AspectMetallurgy Process EngineerMaterials Scientist
CredentialsBachelor's or Master's in Metallurgy, Materials Science, or related fieldBachelor's or Master's in Materials Science, Chemistry, or Physics
Work EnvironmentIndustrial settings, manufacturing plants, metal production facilitiesResearch labs, academic institutions, R&D departments
Industry UsageMetal production, mining, manufacturingResearch, development, academia

Metallurgy Process Engineers focus on optimizing metal production processes in industrial settings, while Materials Scientists primarily conduct research to develop new materials and improve existing ones. Both roles require a strong understanding of material properties but differ in their work environment and application focus.

What are the key skills and qualifications needed to thrive as a metallurgy process engineer, and why are they important?

To thrive as a Metallurgy Process Engineer, a strong background in materials science, metallurgy, and chemical engineering is essential, typically supported by a relevant bachelor's degree. Familiarity with metallurgical analysis tools, process simulation software, and industry certifications like Six Sigma are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help professionals excel in cross-functional teams and complex manufacturing environments. These competencies are crucial for optimizing metal production processes, ensuring product quality, and driving operational efficiency.

What are some typical challenges faced by metallurgy process engineers in optimizing industrial processes?

Metallurgy Process Engineers often encounter challenges such as balancing cost efficiency with maintaining material quality, adapting processes to new alloys or specifications, and troubleshooting unexpected production issues like contamination or equipment wear. They must continuously monitor process parameters, analyze data, and implement improvements while collaborating closely with production teams and quality control. Staying updated with the latest technological advancements and environmental regulations is also crucial to ensure processes remain competitive and compliant.
What are popular job titles related to Metallurgy Process Engineer jobs in Wisconsin? For Metallurgy Process Engineer jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Metallurgy Process Engineer jobs in Wisconsin look for? The top searched job categories for Metallurgy Process Engineer jobs in Wisconsin are:
What cities in Wisconsin are hiring for Metallurgy Process Engineer jobs? Cities in Wisconsin with the most Metallurgy Process Engineer job openings:
Metallurgy Process Engineer jobs near you

FOUNDRY METALLURGIST

Waukesha Foundry

Waukesha, WI • On-site

$83K - $102K/yr

Full-time

Re-posted 18 days ago

Job description

SUMMARY OF POSITION:

The Foundry Metallurgist works closely with Engineering, Sales, and Operations to support Waukesha Foundry’s objective of producing high-quality castings delivered on time and manufactured safely. This role is responsible for alloy specification, melt support, heat treatment guidance, and metallurgical analysis to meet customer, performance, and regulatory requirements.

ESSENTIAL FUNCTIONS:

The primary responsibilities of this position include, but are not limited to, the following:

  • Specify material and heat treatment procedures for customer quotations and new production orders.
  • Prepare and revise material change documents for new alloys to support costing and melting operations.
  • Support development and maintenance of raw material specifications and melting procedures.
  • Assist melting supervisors with melt analysis questions and cross-application of alloys.
  • Review daily chemistry results of heats poured on third shift to ensure conformance with customer specifications.
  • Develop new alloys or improve existing alloys to meet evolving customer needs and regulatory requirements.
  • Process daily orders to ensure correct alloy selection and heat treatment requirements.
  • Analyze returned parts for metallurgical causes related to performance issues such as service life, corrosion resistance, machinability, weldability, and other properties.
  • Advise current and prospective customers on alloys produced by Waukesha Foundry, with a particular emphasis on anti-galling alloys (nickel-based and copper-based).
  • Respond to customer inquiries regarding alloy performance attributes including strength, corrosion resistance, machinability, weldability, and occasionally pricing considerations.
  • Ensure compliance with industry standards (ASTM, ISO, ASME, SAE, etc.)
  • Support continuous improvement and cost-reduction initiatives
  • Assist with supplier qualification and material audits as needed

EDUCATION AND EXPERIENCE REQUIREMENTS:

  • Bachelor’s degree in Metallurgy, Materials Engineering, Mechanical Engineering, or a related field.
  • 3–5 years of relevant metallurgical or foundry experience preferred.
  • Proficiency with CAD/CAM software and a basic understanding of GD&T are a plus.
  • Strong mathematical and analytical skills.
  • Demonstrated interest in continuous learning and professional growth.
  • Positive attitude with a broad comfort zone working across departments and in a manufacturing environment.


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SCOPE:

This position reports directly to the Engineering Manager and plays a key role in supporting production quality, customer satisfaction, and ongoing alloy development efforts across the organization.

The above statements are intended to describe the general nature and level of work being performed by people assigned to this job. They are not intended to be an all-encompassing list of responsibilities, duties and skills required of personnel so classified. Reasonable accommodations to essential functions of the job will be made if necessary.