Junior Process Engineer Jobs in Michigan (NOW HIRING)

We’re ALTEN Technology USA, an engineering company that provides solutions for engineering, technology, and product development projects. For decades, we’ve been helping our clients develop products that are changing the world, whether that’s by shaping the future of space exploration, saving lives with medical devices that set a new standard of care, or creating the fully autonomous electric taxi of tomorrow. Our team of more than 600 people works across industries including aerospace, medical devices and life sciences, unmanned systems and robotics, automotive OEM and tier 1 suppliers, commercial vehicle, electric vehicles, rail, and more. Our offices across the US have different industry focuses and engage with our clients in different ways, ranging from working on-site at client facilities to performing product development at our delivery centers.

ALTEN Group, our parent company, has been a leader in engineering and information technology for more than 30 years. ALTEN Group operates in 30 countries across Europe, North America, Asia, Africa and the Middle East and employs more than 36,000 people, 88% of whom are engineers. The company covers the whole development cycle and offers a choice of service levels, from technology consulting to complete project outsourcing.

When you join ALTEN Technology USA, you join a group of people passionate about collaborating to solve some of the world’s most technical engineering challenges. Our success is tied to taking care of our employees by building relationships and providing opportunities for mentorship and career growth. We offer comprehensive benefits for all full-time employees, including medical, dental, and vision insurance; a 401(k) plan with employer matching; paid time off (PTO); paid parental leave; and mentorship to help you take your career to the next level. You don’t have to take our word for it that we are a great place to work—we were named on the 2023 Top Workplaces list thanks to feedback from our proud employees.

For a quicker response, send your resume to Leo.Stephen@alten.com or apply directly on LinkedIn! 🚀

Role Overview

Work Location: Flexible (All over the USA)

We are seeking a Process Design Engineer to support automation initiatives and lean manufacturing practices within a growing manufacturing organization. This role will be instrumental in driving operational excellence, process optimization, and innovation across manufacturing operations. The successful candidate will lead advanced manufacturing initiatives, collaborate with cross-functional teams, and champion continuous improvement efforts. The ideal candidate will possess strong expertise in power product manufacturing processes and a proven track record of delivering process improvements in a dynamic, global environment.

Key Responsibilities

• Lead the design, development, and implementation of manufacturing processes for power products, including UPS systems, DC power supplies, and related electronic assemblies, from prototype through full-scale production.
• Conduct process simulations, feasibility studies, and risk assessments to optimize production workflows, reduce cycle times, and improve overall equipment effectiveness (OEE).
• Apply Design for Manufacturing (DFM) and Design for Assembly (DFA) methodologies to identify manufacturing risks early in the product development cycle and recommend design improvements.
• Collaborate closely with product design teams to ensure manufacturability, cost efficiency, quality, and ease of assembly.
• Lead root cause investigations and implement corrective and preventive actions using methodologies such as FMEA and Six Sigma.
• Develop and maintain manufacturing documentation, including standard operating procedures (SOPs), work instructions, and process flow diagrams.
• Support the selection, installation, qualification, and validation of manufacturing equipment and tooling related to power electronics assembly.
• Analyze production data and key performance indicators to identify opportunities for process improvements, cost reductions, and waste elimination.
• Ensure compliance with applicable quality standards, safety regulations, and industry certifications.
• Mentor and support junior engineers and production personnel on manufacturing best practices and continuous improvement methodologies.

Required Skills

• Strong communication, presentation, and stakeholder management skills.
• Experience with ERP systems (such as SAP) and Manufacturing Execution Systems (MES).
• Experience supporting high-volume manufacturing environments.
• Understanding of sustainable manufacturing practices, energy-efficient processes, and environmentally responsible materials.

Education & Qualifications

• Bachelor's degree in Mechanical Engineering, Electrical Engineering, Manufacturing Engineering, or a related field; Master's degree preferred.
• Minimum 5+ years of hands-on experience in manufacturing process design for power products, power electronics, UPS systems, DC power systems, or related industries.
• Strong expertise in Design for Manufacturing (DFM) and Design for Assembly (DFA), with demonstrated success improving product reliability and reducing manufacturing costs.
• Knowledge of power electronics manufacturing processes, including PCB assembly, thermal management, component integration, and product testing.
• Proficiency with CAD software such as SolidWorks or AutoCAD, along with process simulation tools.
• Experience with Lean Manufacturing, Kaizen, Six Sigma, and continuous improvement methodologies.
• Excellent analytical and problem-solving skills with the ability to make data-driven decisions.
• Strong collaboration skills and the ability to work effectively across global and cross-functional teams.

ALTEN Technology is an Equal Opportunity Employer. Our Policy is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individual’s age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status.

Please beware of job seeker scams and see this important notice on our careers page for more information about our recruiting process.