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Injection Molding Simulation Jobs in Indiana (NOW HIRING)

Senior Mechanical Engineer

Madison, IN · On-site

$95K - $126K/yr

... injection molded thermally conductive plastics * Creo CAD experience is optimal, followed by Catia or NX and then other systems * Performing and/or coordinating/reviewing the listed simulations ...

Senior Mechanical Engineer

Madison, IN · On-site

$95K - $126K/yr

... injection molded thermally conductive plastics * Creo CAD experience is optimal, followed by Catia or NX and then other systems * Performing and/or coordinating/reviewing the listed simulations ...

You can provide demonstrated knowledge of parametric mechanical CAD design and FEM simulation ... You will collaborate with external partners such as injection molding suppliers is an additional ...

Injection Molding Simulation information

See Indiana salary details

$10.5K

$64.3K

$115.6K

How much do injection molding simulation jobs pay per year?

As of Sep 3, 2026, the average yearly pay for injection molding simulation in Indiana is $64,327.00, according to ZipRecruiter salary data. Most workers in this role earn between $41,900.00 and $75,600.00 per year, depending on experience, location, and employer.

What is injection molding simulation?

Injection molding simulation is the use of specialized software to predict and analyze the behavior of plastic materials as they are injected into a mold during the manufacturing process. This simulation helps engineers optimize mold design, minimize defects, and reduce production costs by identifying potential issues before physical molds are made. It allows for virtual testing of different materials, mold geometries, and processing conditions, making the manufacturing process more efficient and reliable.

What are the key skills and qualifications needed to thrive as an injection molding simulation engineer?

To excel as an Injection Molding Simulation Engineer, you need a solid background in mechanical or manufacturing engineering, with expertise in polymer processing and simulation principles. Familiarity with simulation software such as Moldflow, Moldex3D, or Autodesk Simulation, along with CAD tools, is typically required, and relevant certifications can be advantageous. Strong problem-solving abilities, attention to detail, and effective communication skills help you interpret simulation data and collaborate with cross-functional teams. These competencies ensure accurate mold designs, optimized manufacturing processes, and reduced production costs and defects.

What are some typical challenges faced in an injection molding simulation role, and how can I prepare to address them?

Professionals in Injection Molding Simulation often encounter challenges such as accurately predicting material flow, minimizing defects like warpage or sink marks, and optimizing process parameters for cost efficiency. To address these, it's vital to stay current with simulation software updates, develop strong communication skills to collaborate with design and manufacturing teams, and cultivate a solid understanding of polymer materials. Gaining hands-on experience with real-world molding processes and troubleshooting will also help bridge the gap between virtual simulations and practical outcomes.

What is the difference between Injection Molding Simulation vs Injection Molding Technician?

AspectInjection Molding SimulationInjection Molding Technician
Primary FocusUsing software to model and optimize molding processesOperating and maintaining molding equipment on the production floor
Required SkillsCAD/CAM software, process analysis, troubleshootingMachine operation, quality control, basic troubleshooting
Work EnvironmentDesign labs, engineering departments, software environmentsManufacturing floor, production lines
CredentialsEngineering degree or technical training, software proficiencyTechnical diploma or certification, hands-on experience

Injection Molding Simulation specialists focus on virtual modeling to improve manufacturing processes, while Injection Molding Technicians operate and maintain the equipment on the factory floor. Both roles are essential in the injection molding industry but differ in their focus, skills, and work environment.

What cities in Indiana are hiring for Injection Molding Simulation jobs?

Cities in Indiana with the most Injection Molding Simulation job openings:

Infographic showing various Injection Molding Simulation job openings in Indiana as of June 2026, with employment types broken down into 95% Full Time, 3% Part Time, 1% Contract, and 1% Nights. Highlights an 98% Physical, 1% Hybrid, and 1% Remote job distribution, with an average salary of $64,327 per year, or $30.9 per hour.

Senior Mechanical Engineer

Grote Industries

Madison, IN • On-site

$95K - $126K/yr

Full-time

Re-posted 25 days ago


Job description

Business Title: Senior Mechanical Engineer
Reports to: Senior Engineering Manager
Leadership Scope: Individual Contributor
Company Info: With a heritage of nearly 120 years, we aren't just a company; we are a brand of trust. But more than anything, we are a collection of individuals who, together, give Grote Industries a decisive competitive advantage. At Grote, our shared vision is clear - to meet the needs of the customers we serve. We accomplish that mission every day by following a set of core values that makes us who we are.
Innovation has been the hallmark of Grote Industries from the start. From durable, easy to see stop lights to the latest in LED lighting technology, Grote has been leading the way in advanced vehicle system solutions from early in the last century right up to today. With these innovations, Grote has helped millions of people throughout North America and the world benefit from the innovation and design excellence of Grote products.
Position Summary: The Senior Mechanical Engineer is responsible for the design, development, validation, and support of automotive headlamp and signal lamp systems for OEM customers in the heavy-duty market. This role leads mechanical design activities, supports cross-functional teams, and ensures products meet regulatory, customer, performance, durability, quality, manufacturing, and cost requirements while mentoring less-experienced engineers.
Position Duties:
  • The Senior Mechanical Engineer will be working with project team members to understand/develop requirements and to develop new or improved lamp concepts/designs satisfying regulatory and customer performance, durability, and quality requirements along with meeting internal manufacturing process requirements and cost targets.
  • Senior Mechanical Engineer will developing the design of mechanical systems and components for lamps and directing/reviewing the development of the CAD models of all components and assemblies including molded plastic lenses, housings, brackets, and bezels, die cast and stamped heatsinks, fasteners, etc.
  • Senior Mechanical Engineer will leading the development of drawings for all components and assemblies ensuring the proper use of GD&T and linear dimensioning/tolerancing as appropriate, that all critical features are defined, that all relevant specifications are noted, completeness and accuracy, etc.
  • Performing tolerance stack-up analysis using statistical methods as appropriate
  • Coordinating/reviewing simulations including static and vibration FEA, thermal FEA/CFD, and plastic part MFA.
  • Senior Mechanical Engineer will ensuring designs meet all thermal, vibration, corrosion, impact, chemical, abrasion, and other mechanical requirements.
  • Performing and/or coordinating testing of lamps and components to ensure the product meets all requirements.
  • Developing/improving and documenting design, simulation, and testing standards related to all aspects of lamp mechanical design.
  • Researching, interpreting, and applying relevant regulatory requirements and industry standards including FMVSS 108, UN Regulations (R148-R150), SAE Lighting Systems Group standards, and those from ASTM, ANSI, ISO, etc.
  • Senior Mechanical Engineer will working with the Manufacturing and Quality teams to troubleshoot and resolve issues related to manufacturing processes and quality controls.
  • Working with the Purchasing team in the sourcing of purchased components and validation of suppliers and ensuring that purchased components are properly designed/spec'd to conform to industry standards, minimize cost, and maximize supply chain flexibility.
  • Working with the Sales team in the quoting of new or revised business and customer management including the estimation of part and capital costs.
  • Mentoring other engineers and team members in all aspects, and optical aspects in particular, of lamp quoting, design, manufacturing, validation, etc.

Requirements: The Senior Mechanical Engineering candidate will have a Bachelor's degree or higher in Mechanical Engineering or a related technical field and extensive (3-5+ years) mechanical engineering design experience in automotive headlamps and/or signal lamps including familiarity with relevant optical and/or electrical engineering design principles, along with experience with the manufacturing processes relevant to automotive lighting, such as injection molding, plastic part assembly, coatings, etc. Good documentation, communication, and teamwork are essential. Specific relevant skills/experience are listed below:
  • Injection molded plastic part design including a thorough understanding of injection mold tooling and plastic part assembly and a range of plastic materials including PC, PMMA, ABS, ASA, nylon, and PP including fillers.
  • Heatsink design, specifically utilizing die cast or stamped aluminum or injection molded thermally conductive plastics
  • Creo CAD experience is optimal, followed by Catia or NX and then other systems
  • Performing and/or coordinating/reviewing the listed simulations/analyses utilizing the listed or similar software:
    • Vibration/Static/Thermal FEA utilizing Ansys Mechanical
    • Thermal CFD utilizing FloEFD
    • Mold flow analysis utilizing MoldEx, followed by AutoDesk MoldFlow
    • Part measurement and dimensional analysis utilizing PolyWorks
  • Advanced GD&T application
  • Tolerance stack-up analysis
  • Research, review, interpretation, and application of relevant regulatory requirements and industry standards, specifically in relation to FMVSS 108, UN Regulations (R148-R150), and the SAE Lighting Systems Group