Employment Type: Full-Time | Non-Exempt
Reports To: Production Supervisor / Manufacturing Manager
Travel: Not Applicable
Position Summary
Responsible for the setup, operation, and in-process quality verification of CNC bevel gear cutting and grinding machines. Produces straight, spiral, and hypoid bevel gears while ensuring compliance with dimensional, surface finish, and contact pattern specifications.
Key Responsibilities
Production & Operations
Set up CNC bevel gear cutting machines (Gleason, Klingelnberg, Oerlikon)
Select and install cutters (face mill, face hob) or grinding wheels; verify geometry and alignment
Enter, verify, and modify CNC programs and machine parameters (cradle angle, tilt, swivel, offsets)
Set up gear blanks, arbors, and fixtures ensuring proper alignment
Perform trial cuts and first-article contact pattern analysis; adjust settings accordingly
Execute efficient changeovers and minimize downtime
Operate auxiliary equipment (lapping machines, gear testers, wash systems)
Quality & Inspection
Interpret gear drawings and data (pitch angle, spiral angle, backlash, etc.)
Perform inspections using micrometers, dial indicators, CMM, and gear testers
Verify tooth contact, spacing, and geometry per AGMA/DIN standards
Identify and document non-conformance; support corrective actions
Maintain accurate records (setup sheets, SPC data, inspection logs)
Maintenance & Safety
Perform preventive maintenance (lubrication, coolant checks, cleaning)
Monitor machine condition and report issues promptly
Maintain 5S standards and organized work area
Follow safety protocols including PPE, LOTO, and machine guarding
Support continuous improvement and lean initiatives
Qualifications
3+ years of CNC bevel gear setup/operation experience
Ability to read gear drawings, GD&T, and gear summary data
Strong knowledge of bevel gear geometry (pitch cone, spiral angle, hypoid offset, etc.)
Experience with contact pattern analysis and machine adjustments
Proficiency with precision measuring tools (micrometers, CMM, gear testers)
Familiarity with CNC controls and machine programming (Gleason/Klingelnberg or similar)
Ability to work independently and manage multiple setups
Preferred
Experience with Gleason Phoenix or Klingelnberg machines
Knowledge of GEMS or KIMoS software
Familiarity with AGMA / ISO bevel gear standards
Experience in automotive, aerospace, or industrial gear manufacturing
Apprenticeship, vocational training, or machining degree
Exposure to SPC, Lean, and 5S practices
Working Conditions
Manufacturing environment with exposure to noise, fluids, and machinery
Standing for extended periods; lifting up to 50 lbs
PPE required; possible overtime/weekend work
Compensation & Benefits
Hourly pay: $25 - $33/hr (DOE) + shift differential
Medical, Dental & Vision (Day 1 eligibility)
401(k) with company match
PTO, holidays, and training programs