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Flexsim Jobs (NOW HIRING)

Shield AI

Staff Engineer, Industrial (R4300)

Dallas, TX · On-site

$120K - $190K/yr

Run discrete-event simulations (Plant Simulation/FlexSim/AnyLogic) to test throughput, sensitivity, and bottlenecks. * Write a Launch Layout & Flow Playbook including signage, floor markings, tugger ...

Shield AI

Staff Engineer, Industrial (R4300)

Dallas, TX · On-site

$120K - $190K/yr

Run discrete-event simulations (Plant Simulation/FlexSim/AnyLogic) to test throughput, sensitivity, and bottlenecks. * Write a Launch Layout & Flow Playbook including signage, floor markings, tugger ...

Northrop Grumman Corporation

$89K - $134K/yr

FlexSim) * Ability to obtain and maintain a DoD Secret Clearance. U.S. Citizenship is required. Basic Qualifications for Principal Industrial Engineer (3): * Bachelor's Degree in STEM (Science ...

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$11K

$115.3K

$250K

How much do flexsim jobs pay per year?

As of Jun 18, 2026, the average yearly pay for flexsim in the United States is $115,291.00, according to ZipRecruiter salary data. Most workers in this role earn between $57,000.00 and $250,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the Flexsim position, and why are they important?

To thrive as a FlexSim Simulation Engineer or Specialist, you need a solid background in industrial engineering, systems modeling, or operations research, typically supported by a relevant degree. Proficiency with the FlexSim simulation software, along with knowledge of programming languages such as C++ or Python, and familiarity with data analysis tools are crucial. Strong problem-solving, communication, and project management skills help you collaborate effectively with cross-functional teams and present findings to stakeholders. These skills are essential for accurately modeling complex processes, identifying bottlenecks, and implementing improvements that drive operational efficiency.

What is a Flexsim job?

A FlexSim job typically involves using FlexSim, a 3D simulation software, to model, analyze, and optimize systems in industries like manufacturing, logistics, and healthcare. Professionals in this role create virtual models of processes to improve efficiency, reduce costs, and identify potential bottlenecks. They often work with simulation, data analysis, coding, and optimization techniques. Employers may seek FlexSim specialists with engineering, operations research, or data analytics backgrounds.

What types of projects do FlexSim professionals typically work on, and how collaborative is the work environment?

FlexSim professionals often work on projects involving the simulation and analysis of manufacturing processes, supply chain networks, healthcare systems, or logistics operations to optimize performance and resource utilization. These roles are highly collaborative, as you frequently interact with engineers, managers, IT specialists, and sometimes clients to gather data, validate models, and implement solutions. You may also participate in team meetings to review simulation results and develop recommendations. This collaborative environment not only enhances your technical expertise but also builds valuable teamwork and communication skills, which are vital for career advancement in simulation engineering.

More about Flexsim jobs
What are the most commonly searched types of Flexsim jobs? The most popular types of Flexsim jobs are:
What states have the most Flexsim jobs? States with the most job openings for Flexsim jobs include:
What job categories do people searching Flexsim jobs look for? The top searched job categories for Flexsim jobs are:
Flexsim jobs near you
Infographic showing various Flexsim job openings in the United States as of June 2026, with employment types broken down into 88% Full Time, and 12% Contract. Highlights an 94% In-person, 4% Hybrid, and 2% Remote job distribution, with an average salary of $115,291 per year, or $55.4 per hour.

Digital Twin Engineer (Manufacturing Simulation)

Mann+Hummel GmbH

Gastonia, NC • On-site

Full-time

Posted 24 days ago

Job description

Role Summary
Modeling and Simulation Engineer
MANN+HUMMEL
Onsite - Gastonia, NC #LI-Onsite
The Manufacturing Digital Twin Engineer owns and builds the plant-level Digital Twin for an IATF-certified automotive manufacturing facility (~375 employees) producing Heavy Duty and Industrial Air and Liquid Filtration. The role develops the capabaility from the ground up using AutoCAD and FlexSim to model end-to-end production and internal logistics, run mixed-methods simulations, and provide data-driven recommendations to improve throughout, robustness, and investment decisions - while creating reusable standards/templates for global scaling.
Main Tasks
  • Own the plant Digital Twin in AutoCAD + FlexSim
  • Establish governed model structure (assets, routings, constraints, assumptions, versioning)
  • keep the model aligned to real-world conditions (including high-mix/low volume realities)
  • Update flows/routings/process steps end-to-end
  • Maintain capacity inputs: cycle times, changeovers, uptime/downtime
  • Maintains shift/labor patterns, buffers/WIP rules, operating contraints
  • Model internal logistics: warehouse/supermarkets, tugger/forklifts routes, replenishment logic
  • Validate and refresh inputs with stakeholders using MED and SAP data
  • Run studies for bottlenecks, constraint behavior, line balancing, rate changes
  • Evaluate buffer sizing/WIP strategies, material flow improvements
  • Assess staffing concepts and operating policies
  • Support investment/expansion scenarios (new lines, automation, warehouse, redesign)
  • Use DOE/parameter sweeps, heuristic optimization, structured experimentation
  • Identify new Digital Twin use cases with Manufacturing Engineering, Supply Chain, CI/Lean
  • Translate operational problems into simulation questions with defined inputs/outputs
  • Build repeatable templates for recurring analyses
  • Provide recommendations supporting capex justification, investment prioritizaiton, through output improvements, and robustness/sensitivity analysis
  • Communicate results to leadership with clear assumptions, scenarios, findings, and recommendation
  • Validate alternative layouts/logistics concepts/capacity changes through simulation
  • Collaborate with engineering while protecting model integrity and ownnership
  • Partner with the Global Digital Twin Program Lead
  • Package reusable standards: templates, modeling conventions, scenario libraries

Profile
Education
  • Bachelors degree in Engineering preferred
  • Equivalent combinations of education and/or experience will be considered.

Experience
  • 3 to 5 years of manufacturing engineering, industrial engineering, simulation engineering, or related roles in a manufacturing environment
  • Tool/application experience: hands-on building models in FlexSim (or comparable DES tool) and using AutoCAD for industrial/manufacturing layouts.

Skills & Competencies
  • Discrete-event simulation (DES) capability
  • FlexSim including building reusbale model components
  • AutoCAD in manufacturing layout context
  • Strong understanding of manufacturing systems (flows, constraints, variability, boittlenecks)
  • Ability to create models from ambiguous inputs and validate with stakeholders
  • Strong analytical and communication skills; explain assumptions/results to non-simulations audiences
  • Provide training and coach team members on the use of FlexSim to support simulation modeling, analysis, and decision-making

Preferred Experience
  • Experience working in the automotive industry
  • Basic scripting/analytics exposure: SQL, Python, PowerBI
  • Using MES and SAP data for operational analysis
  • Optimization approaches: DOE, parameter sweeps, heuristic optimization

Apply