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Failure Analyst Jobs (NOW HIRING)

samtec

Failure Analysis Engineer

Colorado Springs, CO · On-site

$80K - $110K/yr

Description Position at Samtec, Inc Samtec is seeking a Failure Analysis Engineer to join the Engineering Support Group (ESG) team based in Colorado Springs, CO. If your favorite part of engineering ...

Deutz

Failure Analysis Technician

Norcross, GA · On-site

Failure Analysis Technician Location: Norcross Working hours: 40 DEUTZ is one of the world's leading manufacturers of innovative drive systems. Its core competences are the development, production ...

TSMC

Failure Analysis Technician F21

Phoenix, AZ · On-site

Failure Analysis Technician At TSMC Arizona, brilliance can ignite a world of innovation and launch a promising future. The world's most brilliant innovators entrust us to transform their ideas into ...

Skydio, Inc

Failure Analysis Engineer

Hayward, CA · On-site

$147K - $170K/yr

Perform detailed failure analysis on returned products, manufacturing defects, field failures, and reliability test failures. * Investigate failures related to: * Printed Circuit Boards (PCB/PCBA)

Amphenol TCS

Failure Analysis Engineer

Yocumtown, PA · On-site

Failure Analysis Engineer Location: Etters, PA Amphenol High Speed Products Group is the market leader for high speed, high bandwidth electrical connectors for the Telecom/Datacom market (Mobile ...

hyve solutions

Failure Analysis Engineer

Fremont, CA · On-site

$142K - $169K/yr

Position Summary We are seeking a highly analytical Failure Analysis Engineer to support the investigation of hardware failures in rack systems, server platforms, and data center infrastructure ...

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How much do failure analyst jobs pay per year?

As of Aug 15, 2026, the average yearly pay for failure analyst in the United States is $71,511.00, according to ZipRecruiter salary data. Most workers in this role earn between $54,500.00 and $79,000.00 per year, depending on experience, location, and employer.

What are some common challenges failure analysts face when investigating complex issues, and how can they overcome them?

Failure Analysts often encounter challenges such as incomplete data, ambiguous failure modes, or time constraints when diagnosing issues in products or systems. To overcome these, they typically rely on structured root cause analysis methodologies, collaborate closely with cross-functional teams (like engineering and manufacturing), and leverage advanced analytical tools. Maintaining clear documentation and open communication channels is also essential to ensure accurate findings and effective resolution of problems.

What is the difference between Failure Analyst vs Quality Control Technician?

AspectFailure AnalystQuality Control Technician
Required CredentialsTypically requires a degree in materials science, engineering, or related field; certifications like ASQ CQE are commonOften requires high school diploma or associate degree; certifications like Six Sigma or quality inspection training are beneficial
Work EnvironmentLaboratories, manufacturing plants, or R&D settings focusing on failure investigationManufacturing floors, inspection stations, or quality assurance departments
Employer & Industry UsageUsed in electronics, automotive, aerospace, and manufacturing industries to analyze product failuresCommon in manufacturing, assembly lines, and quality assurance departments across various industries

Failure Analysts focus on investigating and diagnosing product failures to determine root causes, often requiring technical degrees and specialized certifications. Quality Control Technicians primarily perform inspections and testing to ensure products meet quality standards, usually with less formal education. Both roles are essential in manufacturing but differ in scope and responsibilities.

What is a failure analyst?

Failure Analysts are professionals who investigate and determine the causes of failures in products, components, or systems. They use various analytical techniques, such as microscopy, spectroscopy, and mechanical testing, to examine failed materials and identify the root cause of the failure. Their findings help manufacturers improve product reliability, prevent future issues, and enhance safety standards. Failure Analysts often work in industries like electronics, aerospace, automotive, and manufacturing.

What are the key skills and qualifications needed to thrive as a failure analyst, and why are they important?

To thrive as a Failure Analyst, you need a solid background in materials science or engineering, strong analytical skills, and experience with failure analysis methodologies, often supported by a relevant degree. Familiarity with tools such as scanning electron microscopes (SEM), X-ray diffraction (XRD), and root cause analysis software is typically required. Attention to detail, critical thinking, and effective communication are standout soft skills for this role. These skills are vital to accurately identify causes of failure, recommend preventative actions, and clearly convey findings to technical and non-technical stakeholders.
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Failure Analyst jobs near you
Infographic showing various Failure Analyst job openings in the United States as of August 2026, with employment types broken down into 85% Full Time, 7% Part Time, 1% Temporary, and 7% Contract. Highlights an 80% Physical, 8% Hybrid, and 12% Remote job distribution, with an average salary of $71,511 per year, or $34.4 per hour.

Failure Analysis Engineer

samtec

Colorado Springs, CO • On-site

$80K - $110K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 28 days ago

Samtec rating

9.1

Company rating: 9.1 out of 10

Based on 11 frontline employees who took The Breakroom Quiz

5th of 157 rated electronics manufacturers

Job description

Description
Position at Samtec, Inc
Samtec is seeking a Failure Analysis Engineer to join the Engineering Support Group (ESG) team based in Colorado Springs, CO. If your favorite part of engineering is rolling up your sleeves, tearing things apart, and figuring out exactly why they broke, you belong here. We are seeking a collaborative, hands-on engineer who thrives in a working laboratory environment. This position is ideal for an inquisitive, detail-oriented professional who wants to be directly involved with advanced instrumentation and drive real-world engineering solutions.
Essential Functions/ Responsibilities:
  1. Understand the customers' failure description and perform failure analysis on optical-electronic devices.
  2. Generate analysis reports that clearly present root cause findings to our partners in development, production and quality.
  3. Take ownership of laboratory equipment. Investigate, recommend and purchase new measurement and inspection systems based upon ROI and throughput requirements.
  4. Understanding of electrical measurement methods such as DC measurements, oscilloscopes and frequency generators.
  5. Perform environmental stress testing like temperature cycling, high temperature storage and damp heat exposure.
  6. Develop and improve existing failure analysis methods as well as developing new internal techniques and relationships with external labs.
  7. Become proficient in skill sets that allow for beginning to end root cause failure analysis investigation that may span across various teams and analysis techniques.
  8. Review failure analysis results and offer solutions and improvements based on statistical background and knowledge base.
  9. This position involves hands-on cleanroom and laboratory work to make real-time observations.
  10. Must be able to work independently as well as to interact with colleagues, customers, and vendors to achieve objectives.
  11. Knowledge of software development and programming skills is a plus.

"The responsibilities as defined are intended to serve as a general guideline for this position. Associates may be asked to perform additional tasks depending on strengths and capabilities"
Required Experience:
  1. 1 - 3 years' experience in physical failure analysis or related field.
  2. Demonstrated hands on experience in physical failure analysis and localization techniques such as, Microscopy, Sample preparation (decapsulation), X-Ray, SEM/EDX, Electrical Test, Fault Localization as well as an understanding of the equipment and materials that are used in the industry.

Preferred Education:
  1. Bachelor's degree in Electrical/Electronics/Microelectronics Engineering, Material Science, Chemistry or equivalent is required.

Physical Requirements:
  1. Ability to sit for extended periods while performing detailed analysis and working with laboratory instrumentation
  2. Ability to stand intermittently throughout the day while conducting lab procedures or equipment setup
  3. Ability to lift and/or move materials and equipment up to approximately 30 pounds
  4. Manual dexterity to handle small components and operate laboratory tools and precision instruments
  5. Visual acuity to perform detailed inspections, including microscope-based analysis
  6. Ability to work in a laboratory and cleanroom environment, including wearing required personal protective equipment (PPE)
  7. Ability to bend, reach, and maneuver as needed to access equipment and perform testing procedures

Salary and benefit offerings:
This is a day shift position. The salary range for this position is $80,000 - $110,000 per year plus inclusive of applicable bonuses and commensurate with experience. Samtec's generous benefits package includes medical (HSA/PPO) dental, vision, group life, AD&D, short- and long-term disability, EAP, 401K match, profit sharing, plus other voluntary options, as well as paid time off.
About Samtec:
Founded in 1976, Samtec is a privately held, $950 million global manufacturer of a broad line of electronic interconnect solutions, including High-Speed Board-to-Board, High-Speed Cables, Mid-Board and Panel Optics, Precision RF, Flexible Stacking, and Micro/Rugged components and cables. Samtec Technology Centers are dedicated to developing and advancing technologies, strategies and products to optimize both the performance and cost of a system from the bare die to an interface 100 meters away, and all interconnect points in between. With 40+ international locations and products sold in more than 125 different countries, Samtec's global presence enables its unmatched customer service.
Samtec is the industry-leading provider of mid-board optical transceiver solutions. This growing and comprehensive family of products provides reliable signal integrity over an extended distance in chip-to-chip, board-to-board, on-board and system-to-system connectivity. Optical products are offered with Samtec's Sudden Service® - full engineering support, online tools and a service attitude that is unmatched.
SAMTEC, Inc. is an Equal Opportunity Employer and committed to creating a diverse environment. All employment decisions at Samtec are based in business needs, job requirements and individual qualifications, without regard to race, color, religion or belief, national, social or ethnic origin, pregnancy or parental status, age, disability, sexual orientation, gender and/or gender identity/expression, marital status, past or present military service, family medical history or genetic information, or any other status protected by applicable laws.
Applicants must be eligible to work in the US on an unrestricted basis for any employer.
This position will remain open until filled.
SAMTEC, Inc. is an Equal Opportunity Employer and committed to creating a diverse environment. All employment decisions at Samtec are based in business needs, job requirements and individual qualifications, without regard to race, color, religion or belief, national, social or ethnic origin, pregnancy or parental status, age, disability, sexual orientation, gender and/or gender identity/expression, marital status, past or present military service, family medical history or genetic information, or any other status protected by applicable laws.Privacy Policy: https://www.samtec.com/about/legal/#privacyrightspage

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About SAMTEC

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Industry

Electrical equipment, appliance, and component manufacturing

Company size

1,001 - 5,000 Employees

Headquarters location

New Albany, IN, US

Year founded

1976

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