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Failure Analyst Jobs (NOW HIRING)

Employee Magnets

Failure Analysis

Grapevine, TX · On-site

Failure Analysis Engineer Description The Failure Analysis Engineer uses procedures and instructions to initiate the analysis process when product failure occurs. Investigations are researched for ...

Apex Informatics

Failure Analysis

Role:-Failure Analysis Engineer Location:-Onsite in MTV Level 5 * Masters Degree or above in Electrical Engineering plus 5 years of experience in Failure Analysis * Setup, run, and analyze CT Scans ...

Cisco

Failure Analysis Engineer

Maynard, MA · On-site

$79K - $100K/yr

Working closely with failure analysis engineers and cross-functional partners, the team investigates customer-reported issues, identifies root causes, and continuously improves failure analysis ...

21Tech

Hardware Failure Analysis Technician

Oakland, CA · On-site

$45.13/hr

We are looking for a detail-oriented, quality-focused Failure Analysis Technician with 3-5 years of experience in triaging and identifying the root causes of consumer electronics failures. The ideal ...

Google

Silicon Failure Analysis Lead

San Diego, CA · On-site

Experience operating failure analysis equipment for performing Electrical Fault Isolation (EFI) and using Automated Test Equipment (ATE) with data from Design for Test (DFT) diagnosis tools.

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Failure Analyst information

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How much do failure analyst jobs pay per year?

As of Sep 10, 2026, the average yearly pay for failure analyst in the United States is $71,511.00, according to ZipRecruiter salary data. Most workers in this role earn between $54,500.00 and $79,000.00 per year, depending on experience, location, and employer.

What is a failure analyst?

Failure Analysts are professionals who investigate and determine the causes of failures in products, components, or systems. They use various analytical techniques, such as microscopy, spectroscopy, and mechanical testing, to examine failed materials and identify the root cause of the failure. Their findings help manufacturers improve product reliability, prevent future issues, and enhance safety standards. Failure Analysts often work in industries like electronics, aerospace, automotive, and manufacturing.

What are the key skills and qualifications needed to thrive as a failure analyst, and why are they important?

To thrive as a Failure Analyst, you need a solid background in materials science or engineering, strong analytical skills, and experience with failure analysis methodologies, often supported by a relevant degree. Familiarity with tools such as scanning electron microscopes (SEM), X-ray diffraction (XRD), and root cause analysis software is typically required. Attention to detail, critical thinking, and effective communication are standout soft skills for this role. These skills are vital to accurately identify causes of failure, recommend preventative actions, and clearly convey findings to technical and non-technical stakeholders.

What are some common challenges failure analysts face when investigating complex issues, and how can they overcome them?

Failure Analysts often encounter challenges such as incomplete data, ambiguous failure modes, or time constraints when diagnosing issues in products or systems. To overcome these, they typically rely on structured root cause analysis methodologies, collaborate closely with cross-functional teams (like engineering and manufacturing), and leverage advanced analytical tools. Maintaining clear documentation and open communication channels is also essential to ensure accurate findings and effective resolution of problems.

What is the difference between Failure Analyst vs Quality Control Technician?

AspectFailure AnalystQuality Control Technician
Required CredentialsTypically requires a degree in materials science, engineering, or related field; certifications like ASQ CQE are commonOften requires high school diploma or associate degree; certifications like Six Sigma or quality inspection training are beneficial
Work EnvironmentLaboratories, manufacturing plants, or R&D settings focusing on failure investigationManufacturing floors, inspection stations, or quality assurance departments
Employer & Industry UsageUsed in electronics, automotive, aerospace, and manufacturing industries to analyze product failuresCommon in manufacturing, assembly lines, and quality assurance departments across various industries

Failure Analysts focus on investigating and diagnosing product failures to determine root causes, often requiring technical degrees and specialized certifications. Quality Control Technicians primarily perform inspections and testing to ensure products meet quality standards, usually with less formal education. Both roles are essential in manufacturing but differ in scope and responsibilities.

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Failure Analyst jobs near you
Infographic showing various Failure Analyst job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 88% Full Time, 6% Part Time, 1% Temporary, and 4% Contract. Highlights an 81% Physical, 7% Hybrid, and 12% Remote job distribution, with an average salary of $71,511 per year, or $34.4 per hour.

Aerospace Mechanical Failure Analyst

Phoenix, AZ • On-site

Honeywell International, Inc.
Furniture Manufacturing • 10K+ employees
Learn more about Honeywell International, Inc.external

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted yesterday

Honeywell rating

8.3

Company rating: 8.3 out of 10

Based on 186 frontline employees who took The Breakroom Quiz

65th of 547 rated manufacturers

Job description


As a Failure Analyst - Mechanical Design Engineer II here at Honeywell Aerospace, specializing in investigation aerospace components, you will play a critical role in diagnosing and understanding the cause of failures in various aerospace parts. Your expertise will serve as the backbone for addressing complex business challenges connected to component performance and reliability issues.
You will report directly to our Engineering Manager and you'll work out of our Phoenix, AZ location on a Hybrid work schedule.
Responsibilities
  • Conduct in-depth investigations into the causes of component failures, utilizing advanced engineering principles and methodologies with a team approach.
  • Apply exemplary engineering investigation competencies to establish the direct cause of the failed components and proactively collaborate with the engineering team to determine root cause and corrective actions.
  • Master the connection between metallurgy and part performance to analyze material behaviors under operational conditions.
  • Use knowledge of material and process failure phenomena to conclude the direct cause of component failure.
  • Leverage detailed knowledge of product functionality to articulate component failure mechanisms comprehensively.
  • Collaboratively engage with cross-functional teams and stakeholders to proactively solve problems and improve engineering processes.
  • Adhere to standardized Material Engineering Component Investigation (MatEng CI) processes and expectations to ensure consistency and accuracy in investigations.

Qualifications
Qualifications:
  • Bachelor's degree in Mechanical Engineering, Materials Science, or related field (Master's preferred).
  • Minimum 2 years of experience in Aerospace Engineering performing problem solving investigations which require laboratory analysis. In lieu of 2 years experience, Master's degree will be considered.
  • Extensive experience in component failure analysis, metallurgy, and materials engineering.
  • Strong problem-solving skills with a collaborative mindset and proactive approach.
  • Familiarity with standardized engineering investigation processes and best practices.
  • Exceptional communication and documentation skills to provide clear explanations and solutions.
  • Experience resolving production process problems in aerospace metals products
  • Experience with aerospace design requirements definition (drawings, specs) where strong knowledge of materials and processes used in aerospace is required
  • Hands-on experience with laboratory techniques to expose fractures, metallography, and electron microscopy.

We Value:
BENEFITS
Beyond a performance-driven salary, you'll work alongside dedicated experts on technology that's advancing aviation. As a Honeywell Aerospace employee, you're eligible for a comprehensive benefits package that includes:
  • Employer-subsidized medical, dental, vision and life insurance
  • Short-term and long-term disability coverage
  • 401(k) match, flexible spending accounts and health savings accounts
  • Employee assistance program and educational assistance
  • Parental leave and 12 paid holidays
  • Paid time off for vacation, personal and sick time

Explore your benefits: https://honeywellaerospacebenefits.com/
ABOUT HONEYWELL AEROSPACE
Join a company that's reintroducing itself to the aviation community we've helped advance for more than a century. At Honeywell Aerospace (NASDAQ: HONA), we're launching as an independent, publicly traded aerospace and defense company built on a legacy of operational excellence and mission-focused execution.
Our new brand identity pairs that heritage with real momentum, as we build technology that helps pilots navigate with confidence, aircraft operate more efficiently, and operators stay ahead of change. With our systems on board 90% of the world's aircraft, your work here has reach that's rare to find anywhere else.
Focusing on our customers, investing in innovation, and building a culture of accountability and performance is how we're shaping what comes next.
Every horizon. Every mission. Every day.
Due to compliance with U.S. export control laws and regulations, candidate must be a U.S. Person, which is defined as, a U.S. citizen, a U.S. permanent resident, or have protected status in the U.S. under asylum or refugee status or have the ability to obtain an export authorization.
The application period for the job is estimated to be 40 days from the job posting date; however, this may be shortened or extended depending on business needs and the availability of qualified candidates. Posting Date: Month Day, Year or August 10, 2026

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About Honeywell

Sourced by ZipRecruiter

Honeywell is charging into the Industrial IoT revolution with the establishment of Honeywell Connected Enterprise (HCE), building on our heritage of invention and deep, on-the-ground industry expertise. HCE is the leading industrial disruptor, building and connecting software solutions to streamline and centralize the assets, people and processes that help our customers make smarter, more accurate business decisions. Moving at the speed of software, we are creating, innovating and delivering solutions fast, challenging the way things have always been done, piloting new ways for all of us to work, and expecting our successes to set new standards for our customers and for Honeywell. The Chief Architect for Honeywell Connected Enterprise will lead a team of architects and system engineers responsible for the design of applications and infrastructure that deliver high value outcomes for customers in industrial, buildings, distribution centers, and aerospace vertical markets. The Chief Architect will work directly with leadership, development teams, and offering management to design well integrated solutions that utilize software platforming to encourage reuse and speed to market.

Industry

Furniture manufacturing

Company size

10,000+ Employees

Headquarters location

Charlotte, NC, US

Year founded

1906

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