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Failure Analyst Jobs (NOW HIRING)

Failure Analysis Engineer

Colorado Springs, CO ยท On-site

$80K - $110K/yr

Samtec is seeking a Failure Analysis Engineer to join the Engineering Support Group (ESG) team based in Colorado Springs, CO. If your favorite part of engineering is rolling up your sleeves, tearing ...

Failure Analysis Engineer Location: Nashua, NH Responsibilities * Perform root cause analysis of failed connectors * Create a failure analysis process and database to capture historical data and ...

Failure Analysis Engineer Location: Nashua, NH Amphenol High Speed Products Group is the market leader for high speed, high bandwidth electrical connectors for the Telecom/Datacom market (Mobile ...

Descripcion Puesto en Samtec, Inc Samtec is seeking a Failure Analysis Engineer to join the Engineering Support Group (ESG) team based in Colorado Springs, CO. If your favorite part of engineering is ...

Failure Analysis Engineer

Colorado Springs, CO ยท On-site

$80K - $110K/yr

Samtec, Inc Samtec is seeking a Failure Analysis Engineer to join the Engineering Support Group (ESG) team based in Colorado Springs, CO. If your favorite part of engineering is rolling up your ...

Failure Analysis Engineer Location: Nashua, NH Amphenol High Speed Products Group is the market leader for high speed, high bandwidth electrical connectors for the Telecom/Datacom market (Mobile ...

Failure Analysis Technician At TSMC Arizona, brilliance can ignite a world of innovation and launch a promising future. The world's most brilliant innovators entrust us to transform their ideas into ...

Failure Analysis Technician At TSMC Arizona, brilliance can ignite a world of innovation and launch a promising future. The world's most brilliant innovators entrust us to transform their ideas into ...

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Failure Analyst information

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$29.5K

$71.5K

$123K

How much do failure analyst jobs pay per year?

As of Sep 10, 2026, the average yearly pay for failure analyst in the United States is $71,511.00, according to ZipRecruiter salary data. Most workers in this role earn between $54,500.00 and $79,000.00 per year, depending on experience, location, and employer.

What is a failure analyst?

Failure Analysts are professionals who investigate and determine the causes of failures in products, components, or systems. They use various analytical techniques, such as microscopy, spectroscopy, and mechanical testing, to examine failed materials and identify the root cause of the failure. Their findings help manufacturers improve product reliability, prevent future issues, and enhance safety standards. Failure Analysts often work in industries like electronics, aerospace, automotive, and manufacturing.

What are the key skills and qualifications needed to thrive as a failure analyst, and why are they important?

To thrive as a Failure Analyst, you need a solid background in materials science or engineering, strong analytical skills, and experience with failure analysis methodologies, often supported by a relevant degree. Familiarity with tools such as scanning electron microscopes (SEM), X-ray diffraction (XRD), and root cause analysis software is typically required. Attention to detail, critical thinking, and effective communication are standout soft skills for this role. These skills are vital to accurately identify causes of failure, recommend preventative actions, and clearly convey findings to technical and non-technical stakeholders.

What are some common challenges failure analysts face when investigating complex issues, and how can they overcome them?

Failure Analysts often encounter challenges such as incomplete data, ambiguous failure modes, or time constraints when diagnosing issues in products or systems. To overcome these, they typically rely on structured root cause analysis methodologies, collaborate closely with cross-functional teams (like engineering and manufacturing), and leverage advanced analytical tools. Maintaining clear documentation and open communication channels is also essential to ensure accurate findings and effective resolution of problems.

What is the difference between Failure Analyst vs Quality Control Technician?

AspectFailure AnalystQuality Control Technician
Required CredentialsTypically requires a degree in materials science, engineering, or related field; certifications like ASQ CQE are commonOften requires high school diploma or associate degree; certifications like Six Sigma or quality inspection training are beneficial
Work EnvironmentLaboratories, manufacturing plants, or R&D settings focusing on failure investigationManufacturing floors, inspection stations, or quality assurance departments
Employer & Industry UsageUsed in electronics, automotive, aerospace, and manufacturing industries to analyze product failuresCommon in manufacturing, assembly lines, and quality assurance departments across various industries

Failure Analysts focus on investigating and diagnosing product failures to determine root causes, often requiring technical degrees and specialized certifications. Quality Control Technicians primarily perform inspections and testing to ensure products meet quality standards, usually with less formal education. Both roles are essential in manufacturing but differ in scope and responsibilities.

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Cities with the most Failure Analyst job openings:

What states have the most Failure Analyst jobs?

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What are popular job titles related to Failure Analyst jobs?

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Infographic showing various Failure Analyst job openings in the United States as of September 2026, with employment types broken down into 1% Internship, 88% Full Time, 6% Part Time, 1% Temporary, and 4% Contract. Highlights an 81% Physical, 7% Hybrid, and 12% Remote job distribution, with an average salary of $71,511 per year, or $34.4 per hour.

Failure Analysis Engineer

Manchester, NH โ€ข On-site

Allegro MicroSystems
Semiconductor and Electronic Component Manufacturingย โ€ขย 1 - 5K employees

Full-time

Posted 9 days ago


Job description

The Allegro team is united by a clear purpose-advancing technologies that make the world safer, more efficient, and more sustainable. With over 30 years of experience in semiconductor innovation, we bring that purpose to life across every part of the business-from breakthrough product development and customer success to how we show up for each other and the communities we serve.
The Opportunity
The Failure Analysis Engineer is responsible for performing in-depth analysis of semiconductor integrated circuits (ICs) and other electronic components that have failed in various stages, including design, manufacturing, qualification, and field operation. This role involves utilizing a wide range of analytical techniques to identify root causes of failures, provide timely feedback to design, process, test, and product engineering teams, and contribute to continuous product and process improvement to enhance reliability and performance.
What You Will Do
  • Conduct comprehensive electrical, physical, and material analysis on failed semiconductor devices (e.g., magnetic sensors, power ICs, motor drivers).
  • Utilize advanced failure analysis techniques such as optical microscopy, SEM/EDX, FIB, OBIRCH, IR microscopy, X-ray, acoustic microscopy, and chemical decapsulation.
  • Perform electrical characterization and fault isolation to pinpoint the exact location and nature of failures.
  • Collaborate closely with design, process, product, test, and reliability engineering teams to understand failure mechanisms and provide actionable insights.
  • Document failure analysis procedures, findings, and conclusions clearly and concisely in detailed reports.
  • Maintain and calibrate failure analysis equipment, ensuring optimal performance and accuracy.
  • Develop and implement new failure analysis methodologies and tools to improve efficiency and capability.
  • Participate in cross-functional teams to drive corrective actions and preventive measures based on failure analysis results.
  • Contribute to the continuous improvement of product quality, reliability, and manufacturing processes.

What You Will Need
  • Bachelor's or Master's degree in Electrical Engineering or Computer Engineering is required.
  • Understanding of semiconductor device physics, IC fabrication processes, and packaging technologies.
  • Excellent problem-solving skills and a methodical approach to root cause analysis.
  • Ability to interpret complex electrical schematics and layouts.
  • Strong written and verbal communication skills, with the ability to present technical information effectively.
  • Ability to work independently and as part of a team in a fast-paced environment.

Preferred Qualifications:
  • Familiarity with statistical analysis tools and methodologies for data interpretation.
  • Experience with programming or scripting for automation of analysis tasks.
  • Knowledge of reliability testing standards (e.g., AEC-Q100, JEDEC) and failure analysis techniques and equipment is a plus
  • Experience with Allegro's specific product lines (e.g., magnetic sensors, power management ICs, motor drivers) is a plus

Applicants for this position must be legally authorized to work in the U.S without employer sponsorship, now or in the future. The company will not sponsor employment visas for this position, including F-1, OPT, CPT or other work authorization requiring future sponsorship.
Why Allegro?
Join Allegro and become part of a team where your contributions truly matter.
We foster a culture of Real Innovation, empowering you to push boundaries, develop cutting-edge solutions, and drive continuous improvement.
Your work will create a Real Impact by solving complex real-world challenges that fuel our success and shape the future of technology.
You'll experience Real Connection, collaborating with talented colleagues around the globe in an environment built on trust, respect, and a shared purpose.
Join us-and help build what's next.
At Allegro, we are committed to providing a harassment-free environment of mutual respect to fuel innovation through inclusive thought collaboration. Allegro is an Equal Opportunity Employer and does not discriminate on the basis of race, religion, color, sex, gender identity, sexual orientation, age, physical or mental disability, national origin, veteran status, parental status, or any other basis covered by appropriate law. Allegro makes hiring decisions based solely on qualifications, merit, and business needs at the time.
Eligible applicants must reside in a state where Allegro currently has an office location: This includes New Hampshire, Massachusetts, Texas, and Michigan. Certain positions (such as field sales roles) may be exempt from this requirement.