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$27.5K

$66.6K

$114.6K

How much do failure analyst jobs pay per year?

As of Aug 15, 2026, the average yearly pay for failure analyst in Texas is $66,624.00, according to ZipRecruiter salary data. Most workers in this role earn between $50,800.00 and $73,600.00 per year, depending on experience, location, and employer.

What are some common challenges failure analysts face when investigating complex issues, and how can they overcome them?

Failure Analysts often encounter challenges such as incomplete data, ambiguous failure modes, or time constraints when diagnosing issues in products or systems. To overcome these, they typically rely on structured root cause analysis methodologies, collaborate closely with cross-functional teams (like engineering and manufacturing), and leverage advanced analytical tools. Maintaining clear documentation and open communication channels is also essential to ensure accurate findings and effective resolution of problems.

What is the difference between Failure Analyst vs Quality Control Technician?

AspectFailure AnalystQuality Control Technician
Required CredentialsTypically requires a degree in materials science, engineering, or related field; certifications like ASQ CQE are commonOften requires high school diploma or associate degree; certifications like Six Sigma or quality inspection training are beneficial
Work EnvironmentLaboratories, manufacturing plants, or R&D settings focusing on failure investigationManufacturing floors, inspection stations, or quality assurance departments
Employer & Industry UsageUsed in electronics, automotive, aerospace, and manufacturing industries to analyze product failuresCommon in manufacturing, assembly lines, and quality assurance departments across various industries

Failure Analysts focus on investigating and diagnosing product failures to determine root causes, often requiring technical degrees and specialized certifications. Quality Control Technicians primarily perform inspections and testing to ensure products meet quality standards, usually with less formal education. Both roles are essential in manufacturing but differ in scope and responsibilities.

What is a failure analyst?

Failure Analysts are professionals who investigate and determine the causes of failures in products, components, or systems. They use various analytical techniques, such as microscopy, spectroscopy, and mechanical testing, to examine failed materials and identify the root cause of the failure. Their findings help manufacturers improve product reliability, prevent future issues, and enhance safety standards. Failure Analysts often work in industries like electronics, aerospace, automotive, and manufacturing.

What are the key skills and qualifications needed to thrive as a failure analyst, and why are they important?

To thrive as a Failure Analyst, you need a solid background in materials science or engineering, strong analytical skills, and experience with failure analysis methodologies, often supported by a relevant degree. Familiarity with tools such as scanning electron microscopes (SEM), X-ray diffraction (XRD), and root cause analysis software is typically required. Attention to detail, critical thinking, and effective communication are standout soft skills for this role. These skills are vital to accurately identify causes of failure, recommend preventative actions, and clearly convey findings to technical and non-technical stakeholders.

What are popular job titles related to Failure Analyst jobs in Texas?

For Failure Analyst jobs in Texas, the most frequently searched job titles are:

What job categories do people searching Failure Analyst jobs in Texas look for?

The top searched job categories for Failure Analyst jobs in Texas are:

Failure Analyst jobs near you
Infographic showing various Failure Analyst job openings in Texas as of August 2026, with employment types broken down into 85% Full Time, 7% Part Time, 1% Temporary, and 7% Contract. Highlights an 81% Physical, 7% Hybrid, and 12% Remote job distribution, with an average salary of $66,624 per year, or $32 per hour.

Analytical Chemistry & Electronics Failure Analyst

Celestica

Fort Worth, TX • On-site

Full-time

Re-posted 19 days ago

Celestica rating

8.8

Company rating: 8.8 out of 10

Based on 8 frontline employees who took The Breakroom Quiz

14th of 157 rated electronics manufacturers

Job description

08 - Specialist, Operations Quality
Req ID: 134586
Hiring Manager: Nathan Reddy
Band: 08
Region: Americas
Country: USA
State/Province: Texas
City: Fort Worth
General Overview
Functional Area: Quality (QUA)
Career Stream: Operations Quality (OPQ)
Role: Specialist (SPE)
Job Title: Specialist, Operations Quality
Job Code: SPE-QUA-OPQ
Job Level: Band 08
Direct/Indirect Indicator: Indirect
Summary
Celestica is hiring an Analytical Chemist with experience in creative problem solving and failure analysis of materials involved in the manufacturing of electronic components and assemblies. The goal of this role is to continuously improve the quality and reliability of electronic devices through laboratory testing. The Analytical Chemist is responsible for designing, developing, deploying, executing and optimizing test plans to assess product quality and reliability. We are seeking an experienced Failure Analysis Engineer to join our team. The successful candidate will play a crucial role in providing comprehensive and timely failure analysis, constructional analysis, and technical services to both internal and external customers. As part of this role, you'll utilize advanced failure analysis analytical tools to investigate and resolve issues related to printed circuit board assemblies (PCBAs), Integrated Circuits (ICs) and electronics components.
Detailed Description
Performs tasks such as, but not limited to, the following:
  • Design, develop, and implement new lab test processes to support the understanding of the quality of customer products
  • Solve technical product, process, component, and related quality problems that affect the efficient operation and/or manufacture of electronic products.
  • Provide feedback to product designers, manufacturing and quality engineers and component suppliers on suitability of designs and processes for manufacturability
  • Develop novel test methods to investigate electronic product quality and reliability issues
  • Perform root cause failure analysis and provide corrective actions to prevent future product failures and improve reliability
  • Prepare reports identifying samples, explaining testing methods, documenting findings, and outlining conclusions of analyses.
  • Design and execute experimental procedures, including qualitative and quantitative testing of complex samples.
  • Validate and troubleshoot analytical methods
  • Developing test plans, quotes and documenting test process and preparing reports summarizing findings to customers
  • Overall project management and project lead for laboratory investigations

Knowledge/Skills/Competencies
  • Experienced in operating, calibrating, maintaining, troubleshooting and interpreting data from failure analysis laboratory equipment including: optical microscopy, FTIR, Ion Chromatography, SIR, DSC, TMA, TGA, SEM, cross-sectioning grinders and polishers and X-ray
  • Experienced in quality testing various materials including polymers, soldering fluxes, adhesives, epoxies and corrosion by-products
  • Experienced in complicated chemical failure analysis processes and developing unique test plans based on limited data
  • Experienced in researching and developing new laboratory chemical and failure analysis techniques and developing novel sample preparation techniques and analytical test methods to aid in the determining the root cause and corrective actions for failing electronic materials
  • Demonstrates confidence in describing root cause and corrective actions to internal and external customers and suppliers
  • Experienced in evaluating and selecting new analytical lab equipment
  • Knowledge of electrochemistry and its application to corrosion of electronic assemblies
  • Excellent English Communication Skills: High levels of organizational, team, interpersonal, and communication skills (written and verbal)
  • A high level of emotional intelligence: Consistently demonstrating the open mindedness of a problem solver who can collaboratively engage multiple people, in multiple departments, and work in difficult situations in a positive way.
  • Onsite: This position is 100% onsite -this is not a remote or hybrid position. In addition, the team member must be able to act competently in emergencies and work on a flexible schedule.
  • Expertise in MS-Office is required

Physical Demands
  • Duties of this position are performed in a laboratory environment
  • Duties of the position are performed in a laboratory environment with frequent exposure to noise, dust, chemicals, operating machinery, temperature extremes, and hazardous substances
  • Candidate must have excellent hand-eye coordination, fine motor skills and visual acuity in order to manipulate very small samples with tweezers under a microscope
  • Duties require extended periods of sitting and standing and sustained visual concentration on a computer monitor or on numbers, graphs and other detailed data
  • Repetitive manual movements (e.g., keyboard data entry, using a computer mouse, operating lab equipment, etc.) are frequently required.
  • Overtime and occasional travel will be required

Typical Experience
  • 5-10 years in a similar role or industry.

Typical Education
University Bachelor's Degree in Analytical Chemistry
Notes
This job description is not intended to be an exhaustive list of all duties and responsibilities of the position. Employees are held accountable for all duties of the job. Job duties and the % of time identified for any function are subject to change at any time.
Celestica is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, pregnancy, genetic information, disability, status as a protected veteran, or any other protected category under applicable federal, state, and local laws.
This policy applies to hiring, promotion, discharge, pay, fringe benefits, job training, classification, referral and other aspects of employment and also states that retaliation against a person who files a charge of discrimination, participates in a discrimination proceeding, or otherwise opposes an unlawful employment practice will not be tolerated. All information will be kept confidential according to EEO guidelines.
Celestica is an E-Verify employer.

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