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Failure Analysis Manager Jobs in Spring, TX (NOW HIRING)

Oracle

Senior Supply Chain Engineer I

Houston, TX · On-site

Assesses component reliability by analyzing supplier-provided failure rate data, conducting ... Assists in managing non-conforming components through processes like quarantine, rework, and ...

FII

FA Engineer (G-Project)

Houston, TX · On-site

$80 - $100/hr

Test & FA Engineering Manager Department: Engineering Location: Houston or relocation required Main functions * Process Development: develop and improve testing and failure analysis process for ...

Amentum

Electronic Component Engineer

Houston, TX · On-site

Experience with the development of EEE parts management plans, destructive physical analysis (DPA), and parts failure analysis desired. * Strong background in Electronic Engineering including ...

Pae

Electronic Component Engineer

Houston, TX · On-site

Experience with the development of EEE parts management plans, destructive physical analysis (DPA), and parts failure analysis desired. * Strong background in Electronic Engineering including ...

FII

Product Engineer (HPE - SVC)

Houston, TX · On-site

$60 - $80/hr

NPI activities, process failure analysis * BOM creation/management/Engineering Change management in SAP * Tooling definition/development for production * Packaging definition and validation * Shop ...

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Failure Analysis Manager information

What is a failure analysis manager?

A Failure Analysis Manager oversees the investigation of product or system failures to determine root causes and implement corrective actions. They lead a team of engineers and analysts, collaborate with design and manufacturing teams, and use diagnostic tools to improve reliability. Their goal is to prevent recurring failures, enhance product quality, and support continuous improvement initiatives.

What are some common challenges faced by failure analysis managers, and how are they addressed in the role?

Failure Analysis Managers often encounter the challenge of diagnosing complex and intermittent failures that require a methodical, multidisciplinary approach. Balancing the need for thorough investigation with tight production timelines can also be demanding. To address these issues, managers lead teams of skilled engineers and technicians, utilize advanced analytical tools, and coordinate closely with design, quality, and manufacturing departments. By fostering open communication and continuous learning, they help develop faster, more effective root cause analyses that support robust product improvements.

What are the key skills and qualifications needed to thrive as a failure analysis manager, and why are they important?

To thrive as a Failure Analysis Manager, you need a strong background in engineering or materials science, experience with root cause analysis methodologies, and a solid understanding of failure modes in manufacturing or electronics. Familiarity with technical tools such as scanning electron microscopes (SEM), failure analysis software, and certifications like Six Sigma or ASQ are highly valued. Excellent problem-solving, leadership, and communication skills help guide cross-functional teams and effectively present findings. These abilities are critical to ensuring product reliability, minimizing downtime, and driving continuous improvement within an organization.

What are popular job titles related to Failure Analysis Manager jobs in Spring, TX?

For Failure Analysis Manager jobs in Spring, TX, the most frequently searched job titles are:

What cities near Spring, TX are hiring for Failure Analysis Manager jobs?

Cities near Spring, TX with the most Failure Analysis Manager job openings:

Failure Analysis Manager jobs near you
Infographic showing various Failure Analysis Manager job openings in Spring, TX as of August 2026, with employment types broken down into 85% Full Time, 14% Part Time, and 1% Contract. Highlights an 84% Physical, 3% Hybrid, and 13% Remote job distribution.

Senior Reliability Engineer

Houston, TX • On-site

Pi Square Technologies LLC
51 - 200 employees
Learn more about Pi Square Technologies LLCexternal

Full-time

This job post has expired today. Applications are no longer accepted.

Job description

Senior Reliability Engineer
ROLES & RESPONSIBILITIES
1. RCM Analysis Leadership
Independently lead end-to-end Reliability Centered Maintenance (RCM) studies on rotating, static, electrical and instrumentation assets - from system boundary definition through Failure Mode & Effects Analysis (FMEA), criticality ranking, and maintenance task selection.
Facilitate and/or perform RCM analysis workshops with client SMEs, Operations and Maintenance stakeholders.
Conduct Root Cause Failure Analysis (RCFA) and bad-actor identification to support defect elimination and reliability improvement initiatives.
2. ReliaSoft Application & Reliability Modeling
Hands-on use of ReliaSoft suite (Weibull++, BlockSim, XFMEA/RCM++) for failure data analysis, life-data (Weibull) modeling, reliability block diagrams, and RCM/FMEA documentation.
Build and maintain failure mode libraries and reliability statistics (MTBF, MTTR, hazard rates) to support proactive maintenance strategy development.
Run reliability simulations to validate proposed maintenance task frequency and effectiveness, and to quantify risk/cost trade-offs.
3. RCM-to-EAM/SAP Integration
Translate RCM/FMEA outputs into revised maintenance strategies, PM task lists, maintenance items and plans, and load/update them into SAP PM (or equivalent EAM/CMMS such as Maximo).
Ensure alignment between ReliaSoft-derived strategies and SAP equipment hierarchy, Functional Location/Technical Object structures, and master data standards.
Partner with Master Data/CMMS teams to verify that recommended task intervals, spares linkages, and job plans are correctly reflected and actioned in the client's enterprise system.
4. Detailed Technical Execution (Individual Contributor)
Own the detailed, hands-on analytical work-product under the direction of the client's program managers - this is an execution-focused role, not a people-management role.
Prepare high-quality, audit-ready deliverables: RCM registers, FMEA worksheets, criticality assessments, maintenance strategy documents, and gap-analysis reports.
Manage own workload and timelines across multiple equipment groups/assets in parallel, escalating risks or resourcing gaps promptly.
5. Stakeholder Collaboration & Reporting
Work closely with client reliability/maintenance managers, operations, and engineering disciplines to validate assumptions, findings and recommendations.
Present analysis outcomes and improvement recommendations clearly to both technical and non-technical stakeholders.
Support knowledge transfer and coaching of client/LTTS junior engineers on RCM methodology and ReliaSoft tool usage, where required.
External Skills And Expertise
Reliability Engineer - RCM & Asset Data Integration

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