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Failure Analysis Manager Jobs in Houston, TX (NOW HIRING)

CSAT Solutions

Electrical Engineer

Houston, TX · On-site

Develop and maintain closed-loop failure analysis and knowledge-management processes that capture repair findings and translate them into improved diagnostics, repair procedures, and technician ...

CSAT Solutions LP

Electrical Engineer

Houston, TX · On-site

Develop and maintain closed-loop failure analysis and knowledge-management processes that capture repair findings and translate them into improved diagnostics, repair procedures, and technician ...

Foxconn Assembly LLC

POD Test Engineer - IB4

Houston, TX · On-site

This role ensures test readiness, production stability, failure analysis, process optimization, and ... Present technical findings to management and customers. Team Support * Train technicians and junior ...

CSAT Solutions

Electrical Engineer

Houston, TX

Develop and maintain closed-loop failure analysis and knowledge-management processes that capture repair findings and translate them into improved diagnostics, repair procedures, and technician ...

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All JobsFailure Analysis JobsFailure Analysis Manager JobsFailure Analysis Manager Jobs in Houston, TX

Failure Analysis Manager information

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$28.1K

$92K

$150.7K

How much do failure analysis manager jobs pay per year?

As of Aug 30, 2026, the average yearly pay for failure analysis manager in Houston, TX is $91,979.00, according to ZipRecruiter salary data. Most workers in this role earn between $63,967.00 and $115,336.00 per year, depending on experience, location, and employer.

What is a failure analysis manager?

A Failure Analysis Manager oversees the investigation of product or system failures to determine root causes and implement corrective actions. They lead a team of engineers and analysts, collaborate with design and manufacturing teams, and use diagnostic tools to improve reliability. Their goal is to prevent recurring failures, enhance product quality, and support continuous improvement initiatives.

What are some common challenges faced by failure analysis managers, and how are they addressed in the role?

Failure Analysis Managers often encounter the challenge of diagnosing complex and intermittent failures that require a methodical, multidisciplinary approach. Balancing the need for thorough investigation with tight production timelines can also be demanding. To address these issues, managers lead teams of skilled engineers and technicians, utilize advanced analytical tools, and coordinate closely with design, quality, and manufacturing departments. By fostering open communication and continuous learning, they help develop faster, more effective root cause analyses that support robust product improvements.

What are the key skills and qualifications needed to thrive as a failure analysis manager, and why are they important?

To thrive as a Failure Analysis Manager, you need a strong background in engineering or materials science, experience with root cause analysis methodologies, and a solid understanding of failure modes in manufacturing or electronics. Familiarity with technical tools such as scanning electron microscopes (SEM), failure analysis software, and certifications like Six Sigma or ASQ are highly valued. Excellent problem-solving, leadership, and communication skills help guide cross-functional teams and effectively present findings. These abilities are critical to ensuring product reliability, minimizing downtime, and driving continuous improvement within an organization.

What are the most commonly searched types of Failure Analysis jobs in Houston, TX?

The most popular types of Failure Analysis jobs in Houston, TX are:

What are popular job titles related to Failure Analysis Manager jobs in Houston, TX?

For Failure Analysis Manager jobs in Houston, TX, the most frequently searched job titles are:

What job categories do people searching Failure Analysis Manager jobs in Houston, TX look for?

The top searched job categories for Failure Analysis Manager jobs in Houston, TX are:

What cities near Houston, TX are hiring for Failure Analysis Manager jobs?

Cities near Houston, TX with the most Failure Analysis Manager job openings:

Failure Analysis Manager jobs near you
Infographic showing various Failure Analysis Manager job openings in Houston, TX as of August 2026, with employment types broken down into 1% As Needed, 88% Full Time, 10% Part Time, and 1% Contract. Highlights an 93% Physical, 3% Hybrid, and 4% Remote job distribution, with an average salary of $91,979 per year, or $44.2 per hour.

Failure Analysis Engineer

Sugar Land, TX • On-site

Applied Optoelectronics, Inc.
Telecommunications • 1 - 5K employees
Learn more about Applied Optoelectronics, Inc.external

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 16 days ago

Job description

Summary
A failure analysis engineer for the process integration team will be responsible for failure analysis of semiconductor optical laser devices. He/She should have experience with front-end and back-end-of-line, and packaging processing. Good understanding of reliability evaluation techniques and understanding failure analysis experience is desirable. He/she will collaborate with other individuals and functional teams, define projects, address issues, develop improvement plans, and finally to document and deliver the desired end results.
Job Duties
  1. Responsible for internal failure analysis including device decap, internal microscopic and SEM inspection, internal measurement data analysis.
  2. Hands-on experiences on sample Preparation & Imaging: Utilize Focused Ion Beam (FIB) to prepare TEM samples and perform high-resolution imaging (HR-STEM) to identify defects at the atomic level.
  3. Root Cause Analysis: Analyze structural, electrical, and physical defects in semiconductor devices, identifying issues related to yield, reliability, or process.
  4. Material Characterization: Apply Energy Dispersive X-ray Spectroscopy (EDX/EDS) and other analytical techniques (SIMS, XPS, SEM) to characterize materials.
  5. Reporting & Collaboration: Document findings in detailed technical reports, present data to cross-functional teams (design, process, QA), and support continuous improvement initiatives.
  6. Equipment Maintenance: Ensure high uptime of TEM/FIB equipment through routine calibration and troubleshooting.

Qualifications
  1. Hands-on experience with Transmission Electron Microscopy (TEM) and FIB in a lab or manufacturing environment (typically 1�3+ years).
  2. Master's degree or Ph.D in Material Science Engineering, Electrical Engineering, Physics, or related discipline plus 1 year of working experience in semiconductor laboratory or fabrication is preferred.
  3. Knowledge of compound semiconductor device theory is desired.
  4. Microsoft Access, SQL, LabVIEW and other programing skills preferred.
  5. Experience with DOE techniques and SPC (Statistical Process Control) is preferred.
  6. Strong data analysis and problem solving skills.
  7. Detail oriented and self-motivated.
  8. Ability to work independently and as a team.
  9. Ability to work in clean room environment wearing smock
  10. Excellent interpersonal and communication skills for successful inter and intra-group interactions.

Physical Demands and Work Environment
  1. Subject to noise, vibration, dust, odors, and exposure to toxic or caustic chemicals.
  2. The associate work in a manufacturing environment and be require to wear personal protective equipment.

Location
This position will be on-site based in Sugar Land, Texas.
WHY AOI?
  • Flexible and competitive health (medical, dental, vision) plans offer the employee with the right options to meet individual needs
  • Employer matching on 401(k) deferrals
  • Unused PTO payout at end of the year
  • Relocation package available within US
  • Immigration sponsorships (Must be currently authorized to work in the US)

We do not accept unsolicited proposals from third-party recruiters or agencies. Contacting hiring managers directly may result in disqualification of submissions.

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