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Failure Analysis Manager Jobs in Spring, TX (NOW HIRING)

Foxconn Assembly LLC

POD Test Engineer - IB4

Houston, TX · On-site

This role ensures test readiness, production stability, failure analysis, process optimization, and ... Present technical findings to management and customers. Team Support * Train technicians and junior ...

Foxconn Assembly LLC

FA Engineer (G-Project)

Houston, TX · On-site

Test & FA Engineering Manager Department: Engineering Location: Houston or relocation required Main ... The FA Engineer will be responsible for developing and improving the testing and failure analysis ...

Mahindra Tractors

FIELD QUALITY ENGINEER

Houston, TX · On-site

Senior Manager Quality & Warranty FUNCTION: Position will play instrumental role in analysis of ... Independent exposure to parts Failure Analysis and problem resolution. * Able to inspect parts as ...

NOV

Manager, Metallurgical Engineering

Houston, TX · On-site

Direct failure analysis activities and ensure timely root cause identification * Review and approve technical reports and test results * Ensure lab equipment is maintained, calibrated, and operated ...

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Failure Analysis Manager information

What is a failure analysis manager?

A Failure Analysis Manager oversees the investigation of product or system failures to determine root causes and implement corrective actions. They lead a team of engineers and analysts, collaborate with design and manufacturing teams, and use diagnostic tools to improve reliability. Their goal is to prevent recurring failures, enhance product quality, and support continuous improvement initiatives.

What are some common challenges faced by failure analysis managers, and how are they addressed in the role?

Failure Analysis Managers often encounter the challenge of diagnosing complex and intermittent failures that require a methodical, multidisciplinary approach. Balancing the need for thorough investigation with tight production timelines can also be demanding. To address these issues, managers lead teams of skilled engineers and technicians, utilize advanced analytical tools, and coordinate closely with design, quality, and manufacturing departments. By fostering open communication and continuous learning, they help develop faster, more effective root cause analyses that support robust product improvements.

What are the key skills and qualifications needed to thrive as a failure analysis manager, and why are they important?

To thrive as a Failure Analysis Manager, you need a strong background in engineering or materials science, experience with root cause analysis methodologies, and a solid understanding of failure modes in manufacturing or electronics. Familiarity with technical tools such as scanning electron microscopes (SEM), failure analysis software, and certifications like Six Sigma or ASQ are highly valued. Excellent problem-solving, leadership, and communication skills help guide cross-functional teams and effectively present findings. These abilities are critical to ensuring product reliability, minimizing downtime, and driving continuous improvement within an organization.

What are popular job titles related to Failure Analysis Manager jobs in Spring, TX?

For Failure Analysis Manager jobs in Spring, TX, the most frequently searched job titles are:

What job categories do people searching Failure Analysis Manager jobs in Spring, TX look for?

The top searched job categories for Failure Analysis Manager jobs in Spring, TX are:

What cities near Spring, TX are hiring for Failure Analysis Manager jobs?

Cities near Spring, TX with the most Failure Analysis Manager job openings:

Failure Analysis Manager jobs near you
Infographic showing various Failure Analysis Manager job openings in Spring, TX as of August 2026, with employment types broken down into 85% Full Time, 14% Part Time, and 1% Contract. Highlights an 84% Physical, 3% Hybrid, and 13% Remote job distribution.

POD Test Engineer - IB4

Foxconn Assembly LLC

Houston, TX • On-site

Full-time

Re-posted 25 days ago

Job description

POD Test Engineer
Position Summary
The POD Test Engineer is responsible for supporting, maintaining, and improving server rack test operations within the POD environment. This role ensures test readiness, production stability, failure analysis, process optimization, and continuous improvement of system-level testing for AI and Data Center products. The engineer serves as the technical interface between Manufacturing, Quality, Facilities, Software, and Customer Engineering teams to achieve production and quality targets.
Key Responsibilities
Production Test Support
  • Support daily POD operations and ensure maximum test station uptime.
  • Monitor production performance, throughput, cycle time, and first pass yield (FPY).
  • Provide technical support for AST, FLA, FCT, FC2, IOT, IST, FPF, NVL, ORT, and other validation processes.
  • Ensure test systems, racks, fixtures, and infrastructure remain operational and available.
Failure Analysis & Troubleshooting
  • Perform root cause analysis of test failures.
  • Debug hardware, software, network, and infrastructure-related issues.
  • Analyze logs, diagnostic reports, BMC data, and test results.
  • Drive corrective and preventive actions (CAPA) to improve yield and reliability.
  • Support customer escalations and provide technical updates.
Process Improvement
  • Identify opportunities to improve test coverage, cycle time, and production efficiency.
  • Develop and implement automation solutions for reporting, monitoring, and diagnostics.
  • Drive continuous improvement initiatives focused on quality and operational excellence.
  • Participate in DOE activities and process validation.
New Product Introduction (NPI)
  • Support NPI builds, engineering validation, and manufacturing ramp activities.
  • Validate test procedures, software releases, fixtures, and station configurations.
  • Collaborate with cross-functional teams to ensure manufacturing readiness.
Documentation & Reporting
  • Create and maintain SOPs, work instructions, troubleshooting guides, and engineering reports.
  • Generate daily, weekly, and monthly performance reports.
  • Track key metrics including FPY, APY, LPY, cycle time, downtime, and failure paretos.
  • Present technical findings to management and customers.
Team Support
  • Train technicians and junior engineers on test procedures and troubleshooting methodologies.
  • Provide technical leadership during critical production events.
  • Support staffing, shift handovers, and escalation processes.
Required Qualifications
  • Bachelor's degree in Electrical Engineering, Computer Engineering, Mechanical Engineering, Computer Science, or related field.
  • 3+ years of experience in Manufacturing Test Engineering, System Validation, NPI, or Data Center operations.
  • Experience with server hardware, networking, Linux environments, and manufacturing test systems.
  • Strong troubleshooting and root cause analysis skills.
  • Experience with Python, Bash, PowerShell, or automation tools is preferred.
  • Knowledge of manufacturing processes, quality systems, and failure analysis methodologies.
Preferred Qualifications
  • Experience with AI servers, GPU platforms, liquid cooling systems, or high-performance computing products.
  • Experience with NVIDIA, Data Center, Rack Integration, or System Level Testing.
  • Familiarity with SFC, MES, BMC, IPMI, PXE boot, and network infrastructure.
  • Knowledge of statistical analysis, yield improvement, and process control methodologies.
Key Performance Indicators (KPIs)
  • First Pass Yield (FPY)
  • Average Pass Yield (APY)
  • Test Station Uptime
  • Production Throughput
  • Cycle Time Reduction
  • Escaped Defects
  • Customer Satisfaction
  • Corrective Action Closure Rate
Work Environment
  • Fast-paced manufacturing and data center environment.
  • Support of multiple shifts, including occasional off-hours and weekend activities.
  • Interaction with customers, suppliers, and cross-functional engineering teams.
  • Ability to work around server racks, power distribution systems, and liquid cooling infrastructure.

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