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Failure Analysis Engineer Jobs in Wisconsin (NOW HIRING)

Brunswick

Maintenance Engineer

Fond Du Lac, WI · On-site

$73K - $106K/yr

By leveraging failure analysis, data collection, industry best practices, and technology, the engineer will recommend solutions that enhance equipment uptime and overall production availability. At ...

Lund Boats

Maintenance Engineer

Fond Du Lac, WI · On-site

$73K - $106K/yr

By leveraging failure analysis, data collection, industry best practices, and technology, the engineer will recommend solutions that enhance equipment uptime and overall production availability. At ...

Brunswick Corporation

Maintenance Engineer

Fond Du Lac, WI · On-site

$73K - $106K/yr

By leveraging failure analysis, data collection, industry best practices, and technology, the engineer will recommend solutions that enhance equipment uptime and overall production availability. At ...

maysteel

Development Engineer

Allenton, WI · On-site

We are excited to add a Development Engineer to our on-site team in Allenton, WI. This role is ... Lead problem solving and failure analysis activities for assigned program teams. * Works with team ...

Lucas Milhaupt

Applications Engineer

Cudahy, WI · On-site

... Conduct failure analysis and process development trials to support customer applications and optimize brazing performance. • Collaborate with Engineering to support product development ...

Ttmtech

Chemical Process Engineer

Eau Claire, WI

The Process Engineer - Chemical is responsible for the implementation and maintenance of chemical ... failure mode effect analysis to determine failure points of the process. Duties: Research ...

Milwaukee Tool

Reliability Engineer

Milwaukee, WI · On-site

$101K - $127K/yr

Ensure timely failure reporting and drive root cause analysis and effective corrective/preventative actions (FRACA) Job Requirements * Bachelor's Degree in Electrical or Mechanical Engineering or ...

Amtec Corporation

Manufacturing Engineer

Janesville, WI · On-site

$67K - $86K/yr

Engineering REPORTS TO: Manufacturing Engineering Manager POSITION SUMMARY : Provides technical ... Create / Lead Failure Mode and Effects Analysis (FMEA) for assigned programs. 14. Support customer ...

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All JobsFailure Analysis Engineer JobsFailure Analysis Engineer Jobs in Wisconsin

Failure Analysis Engineer information

See Wisconsin salary details

$45.9K

$94.1K

$136.8K

How much do failure analysis engineer jobs pay per year?

As of Jun 26, 2026, the average yearly pay for failure analysis engineer in Wisconsin is $94,051.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,700.00 and $119,100.00 per year, depending on experience, location, and employer.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What engineers make $300,000 a year?

Senior failure analysis engineers with extensive experience, specialized skills in materials and failure modes, and often advanced certifications can earn $300,000 or more annually. High salaries are typically found in industries like aerospace, semiconductor, or energy, especially for those in leadership roles or with significant technical expertise.

What Does a Failure Analysis Engineer Do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by Failure Analysis Engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a Failure Analysis Engineer, and why are they important?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What do failure analysis engineers do?

Failure analysis engineers investigate the causes of product or component failures by examining materials, manufacturing processes, and operational conditions. They use tools such as microscopy, testing equipment, and data analysis to identify root causes and recommend improvements to prevent future failures. This role often requires strong problem-solving skills and knowledge of engineering principles.

How much does a failure analysis engineer make at AMD?

A failure analysis engineer at AMD typically earns between $80,000 and $130,000 annually, depending on experience, location, and level of expertise. Salaries may also include bonuses and benefits, and the role often requires knowledge of failure analysis tools and semiconductor testing processes.

What does a Failure Analysis Engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.

What engineers make $500,000?

Senior failure analysis engineers with extensive experience, specialized skills in materials and failure modes, and often working in high-demand industries such as aerospace, semiconductor, or automotive can reach or exceed a $500,000 annual salary. Achieving this level typically requires advanced degrees, certifications, and leadership responsibilities, often including bonuses and stock options.
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Failure Analysis Engineer jobs near you

Mechanical Engineer - Product Engineering

amphenol

Janesville, WI

Other

Posted yesterday

Job description

Position Summary:

Uses engineering principles to design, develop and evaluate sensor assemblies.

Position Requirements:

Design

  1. Identify customer needs and develop product solutions to meet all applicable requirements based on product design and function.
  2. Identify appropriate concepts and organize functional model development (including design, building, and testing) to verify concepts.
  3. Establish design concepts, BOM’s, and Engineering assumptions for customer quotations.
  4. Create and maintain engineering documentation such as bills of material, DFMEA, specifications, NRE Costs and other types of engineering documentation.
  5. Work with and/or direct Technicians and Designers in product development activities.
  6. Develop detailed drawing sets and specifications from design concept stage through production at the component and assembly level. Perform statistical analysis such as SPC, to verify part/process conformance/capabilities. Analyze dimensional stack-ups and make use of Geometric Dimensioning and Tolerancing techniques.
  7. Coordinate efforts with customer engineering to provide necessary technical support.
  8. Assist other engineers with high level technical and scientific problems related to sensors.
  9. Identify, track, and resolve open issues for products under development.
  10. Interface with peers, technical resources outside of the company (university professors, etc.), vendors and customers.

Prototype

  1. Create prototype process flows.
  2. Quote prototype materials.
  3. Procure prototype sources/tooling and verify tooling capability.

Test and Validate

  1. Establish and implement appropriate Engineering Development and Design Validation test plans.
  2. Perform prototype product failure analysis on customer returns, scrap & DV/PV parts, and reports results.
  3. Review DVP&R and test results.

Support Quality and Production

  1. Provide moderate support of APQP activities, plant support, purchasing, sales and failure analysis.
  2. Propose and evaluate cost saving solutions for existing products.

Other

  1. Assist in the development of procedures and implement those procedures required for TS16949 and ISO 14001.
  2. Individuals directed by management to operate a vehicle for work purposes will observe the requirements of the Fleet Safety Program.
  3. Support, promote, and perform in a manner consistent with continuous improvement goals and the values of SSI Technologies, LLC. which includes following the policies, procedures, and requirements of our Quality Management and IS0 14001 Environmental Management Systems.
  4. All other duties as assigned by your supervisor.

Professional/Technical Experience, Skills and Education:

  1. Bachelor’s degree in engineering related field, required.
  2. Proficient in Microsoft Office, required.
  3. Supports engineering team during customer meetings, required.
  4. Intermediate project management knowledge, required.
  5. Provide intermediate technical knowledge in most aspects of a project(s), required.
  6. Four (4) plus years of experience to be considered, required.

Key Attributes:

  • Performs under general supervision
  • Handles moderately complex issues.
  • Solid working level of knowledge.
  • May mentor or coach.

Applicants must be authorized to work for ANY employer in the U.S. We are unable to sponsor or take over sponsorship of an employment Visa at this time.

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