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Failure Analysis Engineer Jobs in Wisconsin (NOW HIRING)

WI · On-site

$99K - $125K/yr

Software Engineering* ID 488841-en\_GBAt Capgemini Engineering, the world leader in engineering ... failure mechanisms, leading failure analysis activities, and driving corrective actions in ...

New

WI · On-site

$99K - $125K/yr

Software Engineering* ID 488841-en\_GBAt Capgemini Engineering, the world leader in engineering ... failure mechanisms, leading failure analysis activities, and driving corrective actions in ...

New

Maintenance Engineer

Fond Du Lac, WI · On-site

$73K - $117K/yr

By leveraging failure analysis, data collection, industry best practices, and technology, the engineer will recommend solutions that enhance equipment uptime and overall production availability. At ...

By leveraging failure analysis, data collection, industry best practices, and technology, the engineer will recommend solutions that enhance equipment uptime and overall production availability. At ...

Maintenance Engineer

Fond Du Lac, WI · On-site

$73K - $117K/yr

By leveraging failure analysis, data collection, industry best practices, and technology, the engineer will recommend solutions that enhance equipment uptime and overall production availability. At ...

Reliability Engineer

Pembine, WI · On-site

$94K - $118K/yr

Knowledge: Preference toward Mechanical Engineering with knowledge of maintenance & reliability ... Using root cause failure analysis techniques, plus through oversight of the FRACAS Team, implements ...

Reliability Engineer

Pembine, WI

$94K - $118K/yr

Knowledge: Preference toward Mechanical Engineering with knowledge of maintenance & reliability ... Using root cause failure analysis techniques, plus through oversight of the FRACAS Team, implements ...

The Electrical Engineer reports to the Engineering Manager and plays a key role in the design ... Experience with electrical testing, troubleshooting, validation, and failure analysis. * Experience ...

The Process Engineer - Chemical is responsible for the implementation and maintenance of chemical ... failure mode effect analysis to determine failure points of the process. Duties: Research ...

Showing results 21-40

Failure Analysis Engineer information

See Wisconsin salary details

$45.9K

$94.1K

$136.8K

How much do failure analysis engineer jobs pay per year?

As of Aug 8, 2026, the average yearly pay for failure analysis engineer in Wisconsin is $94,051.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,700.00 and $119,100.00 per year, depending on experience, location, and employer.

How much does a failure analysis engineer make?

Failure analysis engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, education, and location. Entry-level positions may start lower, while experienced engineers with specialized skills or certifications can earn higher salaries, especially in industries like aerospace, electronics, or manufacturing.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What does a failure analysis engineer do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by failure analysis engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What does a failure analysis engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.
What are the most commonly searched types of Failure Analysis Engineer jobs in Wisconsin? The most popular types of Failure Analysis Engineer jobs in Wisconsin are:
What are popular job titles related to Failure Analysis Engineer jobs in Wisconsin? For Failure Analysis Engineer jobs in Wisconsin, the most frequently searched job titles are:
What are popular job titles related to Failure Analysis Engineer jobs in WI? For Failure Analysis Engineer jobs in WI, the most frequently searched job titles are:
Infographic showing various Failure Analysis Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 88% Full Time, 6% Part Time, and 6% Contract. Highlights an 100% In-person job distribution, with an average salary of $94,051 per year, or $45.2 per hour.

Reliability Engineer | Semiconductor

Capgemini

WI • On-site

$99K - $125K/yr

Other

Posted 3 days ago

New


Capgemini North America rating

7.7

Company rating: 7.7 out of 10

Based on 17 frontline employees who took The Breakroom Quiz

99th of 223 rated it services


Job description

# Reliability Engineer | SemiconductorDiegemApply for this job* Permanent* Experienced Professionals* Software Engineering* ID 488841-en\_GBAt Capgemini Engineering, the world leader in engineering services, we bring together a global team of engineers, scientists, and architects to help the world’s most innovative companies unleash their potential. From autonomous cars to life-saving robots, our digital and software technology experts think outside the box as they provide unique R&D and engineering services across all industries. Join us for a career full of opportunities. Where you can make a difference. Where no two days are the same.## Your roleJoining Capgemini Engineering as a Reliability Engineer, you will play a key role in defining and executing reliability strategies for cutting-edge semiconductor devices, ensuring product robustness from prototype through to volume production. You will work at the heart of advanced semiconductor development, collaborating with cross-functional teams to drive quality and reliability excellence.In this role you will play a key role in:* Defining and executing reliability and qualification strategies for semiconductor devices (ASIC, SoC, advanced nodes), including designing, planning, and monitoring reliability test campaigns such as HTOL, thermal cycling, humidity, and electrical stress testing* Analysing test data to identify failure mechanisms, leading failure analysis activities, and driving corrective actions in collaboration with design, process, and test teams to ensure product robustness* Contributing to product qualification from prototype to volume production, while developing reliability models and lifetime predictions for semiconductor components* Ensuring compliance with industry standards including JEDEC, AEC-Q100, and MIL-STD, and interfacing with customers and partners on qualification results and reliability performance* Collaborating with cross-functional teams across design, process, packaging, and test to improve product quality, while documenting and presenting technical results, risks, and recommendations to key stakeholders## Your profile* A Master's degree in Electronics Engineering, Materials Science, Physics, or a related field, with a minimum of 5 years of experience in reliability engineering, qualification, or semiconductor testing* Strong understanding of semiconductor physics, failure mechanisms, and reliability testing methodologies including HTOL, HAST, and thermal cycling, combined with hands-on experience in failure analysis and root cause investigation* Proficiency in statistical analysis and data interpretation techniques such as CP/CPK and DOE, along with experience working with semiconductor test equipment and automated test systems* Solid knowledge of industry standards (JEDEC, AEC-Q100, MIL-STD), with exposure to advanced semiconductor technologies such as CMOS, RF, photonics, or power devices being a plus* Excellent communication skills in English, with a strong analytical mindset, the ability to manage multiple projects in a fast-paced environment, and a proactive, ownership-driven team player attitudeWhat you'll love about working here* Dedicated innovation labs: Access cutting-edge facilities where you'll help pioneer tomorrow's technologies across domains like AI, quantum computing, and next-generation connectivity.* Engineering communities: Join specialized technical communities that foster professional growth and knowledge sharing, providing clear pathways for career advancement within our Engineering Framework.* Continuous learning: Expand your expertise through unlimited access to premium educational content from world-class platforms including Harvard Business Review, Coursera, and specialized technical training resources.Capgemini is a global business and technology transformation partner, helping organizations to accelerate their dual transition to a digital and sustainable world, while creating tangible impact for enterprises and society. It is a responsible and diverse group of 340,000 team members in more than 50 countries. With its strong over 55-year heritage, Capgemini is trusted by its clients to unlock the value of technology to address the entire breadth of their business needs. It delivers end-to-end services and solutions leveraging strengths from strategy and design to engineering, all fueled by its market leading capabilities in AI, generative AI, cloud and data, combined with its deep industry expertise and partner ecosystem. #J-18808-Ljbffr

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