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Engineer Controls Engineer Jobs in Round Lake, IL

Robotics Controls Engineer

Delavan, WI ยท On-site

$74K - $96K/yr

Robotics Controls Engineer Core Responsibilities: Strong background in mechanical engineering principles combined with elite-level programming and system analysis capabilities to bridge the gap ...

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PLC Programmer - Allen-Bradley

Elgin, IL ยท On-site

$85K - $120K/yr

... Controls Engineer , Automation Engineer , Controls Technician , or similar controls professional. * Strong hands-on experience with Allen-Bradley PLCs and Rockwell Automation systems. * Experience ...

Automation Controls Engineer

Hoffman Estates, IL ยท On-site

$81K - $108K/yr

Job Title Automation Controls Engineer Reporting Manager Automation Manager Location Hoffman Estates, IL moving to Goose Island Chicago 2027 Classification Exempt Travel 30% Join DMG MORI Systems ...

Project Controls Engineer

Mount Pleasant, WI ยท On-site

$90K - $130K/yr

About the Role We seek a Project Controls Engineer to provide scheduling support services to our valued clients. This position will work with a team of professionals, including client project ...

About the Role We seek a Project Controls Engineer to provide scheduling support services to our valued clients. This position will work with a team of professionals, including client project ...

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Showing results 21-40

Engineer Controls Engineer information

See Round Lake, IL salary details

$52.8K

$92.6K

$125.6K

How much do engineer controls engineer jobs pay per year?

As of Aug 19, 2026, the average yearly pay for engineer controls engineer in Round Lake, IL is $92,622.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,100.00 and $103,600.00 per year, depending on experience, location, and employer.

What is the difference between Engineer Controls Engineer vs Electrical Engineer?

AspectControls EngineerElectrical Engineer
CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Electrical Engineering; Professional Engineer (PE) license often preferred
Work EnvironmentIndustrial settings, manufacturing plants, automation facilitiesPower plants, electronics, telecommunications, industrial facilities
Industry UsageAutomation, manufacturing, process controlPower systems, electronics, telecommunications

Controls Engineers focus on designing, developing, and maintaining control systems for automation and manufacturing processes, while Electrical Engineers work on electrical systems, power distribution, and electronic devices. Both roles require similar credentials and often overlap in industrial environments, but their primary responsibilities and areas of expertise differ.

How much do controls engineers get paid?

Controls engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Entry-level positions may start around $60,000, while experienced professionals with specialized skills or certifications can earn over $110,000. Salaries can also vary based on the complexity of control systems and the use of programming tools like PLCs and SCADA systems.

What does a controls engineer do?

A controls engineer designs, develops, and maintains control systems used to operate machinery and processes in manufacturing, automation, and industrial settings. They work with programmable logic controllers (PLCs), sensors, and software to ensure systems function efficiently and safely, often requiring knowledge of electrical, mechanical, and software engineering. Controls engineers also troubleshoot issues, optimize system performance, and may hold certifications in automation or control systems.

What are popular job titles related to Engineer Controls Engineer jobs in Round Lake, IL?

For Engineer Controls Engineer jobs in Round Lake, IL, the most frequently searched job titles are:

What job categories do people searching Engineer Controls Engineer jobs in Round Lake, IL look for?

The top searched job categories for Engineer Controls Engineer jobs in Round Lake, IL are:

What cities near Round Lake, IL are hiring for Engineer Controls Engineer jobs?

Cities near Round Lake, IL with the most Engineer Controls Engineer job openings:

Manufacturing Engineer - Direct Hire

Sterling Engineering Inc.

Buffalo Grove, IL โ€ข On-site

$86K - $101K/yr

Full-time

Posted 20 days ago


Job description

Manufacturing Engineer – Controls & Automation
Location: Buffalo Grove, IL
Hire Type: Contract
Compensation: 85k-105k
Schedule: Full-Time | 100% Onsite
Position Overview
We are seeking a Manufacturing Engineer with a strong controls and automation background to support a highly automated medical device manufacturing operation in Buffalo Grove, IL. This position will focus on troubleshooting and optimizing high-speed automated production systems, supporting PLC-controlled equipment, machine vision systems, and manufacturing software while partnering closely with internal engineering teams, quality, and external equipment vendors.
The ideal candidate will possess hands-on experience with industrial automation, PLC troubleshooting, HMI systems, and machine vision technologies. This individual will play a key role in improving equipment reliability, supporting new equipment initiatives, and driving continuous improvement across automated manufacturing operations.
Key Responsibilities
Troubleshoot and support high-speed automated manufacturing equipment with a focus on controls, automation, and manufacturing systems.
Diagnose PLC, HMI, and automation-related issues to minimize equipment downtime and improve production performance.
Support and optimize machine vision systems, including Cognex inspection equipment.
Work with Allen-Bradley and Siemens PLC platforms to troubleshoot, modify, and improve automated manufacturing systems.
Collaborate with customer engineering teams, internal manufacturing engineering, quality, maintenance, and equipment vendors to resolve technical issues and implement process improvements.
Support automated manufacturing software, controls integration, and system performance optimization.
Participate in equipment upgrades, commissioning, validation, and continuous improvement initiatives.
Analyze equipment performance and implement corrective actions to improve reliability, throughput, and overall equipment effectiveness (OEE).
Develop and maintain technical documentation, troubleshooting procedures, and engineering change documentation.
Provide engineering support for new automation projects and manufacturing process improvements.
Required Qualifications
Bachelor's degree in Electrical Engineering, Controls Engineering, Manufacturing Engineering, Mechatronics, or a related technical discipline, or equivalent experience.
Experience supporting high-speed automated manufacturing equipment.
Hands-on experience troubleshooting PLC-controlled machinery.
Experience with Allen-Bradley and/or Siemens PLC platforms.
Strong knowledge of industrial automation systems, controls architecture, and manufacturing software.
Experience supporting Cognex machine vision systems.
Ability to troubleshoot electrical controls, automation hardware, sensors, and production equipment.
Experience working within a regulated manufacturing environment such as medical device, pharmaceutical, or food manufacturing.
Strong communication skills with the ability to work effectively across engineering, quality, operations, and external vendors.
Preferred Qualifications
Experience with HMI and SCADA systems.
Knowledge of servo systems, industrial networking, and motion control.
Experience supporting automated inspection and serialization systems.
Familiarity with equipment validation and change control within regulated manufacturing.
Experience working with OEMs and equipment suppliers during troubleshooting and system improvements.
Ideal Candidate
The ideal candidate is a hands-on automation engineer who enjoys solving complex controls and manufacturing systems challenges. They have strong PLC troubleshooting skills, experience with Cognex vision systems, and thrive in a collaborative environment where they work closely with customer engineering teams, quality, and equipment vendors to maximize equipment reliability and production performance. Experience supporting high-speed automated manufacturing within a medical device, pharmaceutical, or food manufacturing environment is highly preferred.