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Engineer Controls Engineer Jobs in Round Lake, IL

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location: Libertyville, IL Job Summary: The Controls Engineer will support the design, installation, commissioning, troubleshooting, and optimization of automated manufacturing ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location: Libertyville, IL Job Summary: The Controls Engineer will support the design, installation, commissioning, troubleshooting, and optimization of automated manufacturing ...

Shades of Grey HR

Controls Engineer

Cary, IL

$90K - $110K/yr

Controls Engineer Location: Cary, IL Employment Type: Full-Time | On-Site Reports To: Head Engineer / Engineering Leadership Travel: Approximately 20% travel for customer site startups ...

Shades of Grey HR

Controls Engineer

Cary, IL

$90K - $110K/yr

Controls Engineer Location: Cary, IL Employment Type: Full-Time | On-Site Reports To: Head Engineer / Engineering Leadership Travel: Approximately 20% travel for customer site startups ...

Shades of Grey HR

Controls Engineer

Cary, IL

$90K - $110K/yr

Controls Engineer Location: Cary, IL Employment Type: Full-Time | On-Site Reports To: Head Engineer / Engineering Leadership Travel: Approximately 20% travel for customer site startups ...

Sterling Engineering Inc.

Controls Engineers

Elgin, IL

$160K/yr

Controls Engineer - Automation Location: Elgin, IL Job Type: Full-Time Compensation: Up to $160,000 annually (based on experience) Overview We are seeking a highly motivated Controls Engineer to join ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location: Libertyville, IL (Onsite) Duration: Long-Term Contract Type: W2 Contract Industry: Medical Devices Manufacturing We are actively hiring a Controls Engineer for a leading ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location : Libertyville, IL Job Summary: We are seeking an experienced Controls Engineer with 7+ years of experience in industrial automation or high-volume manufacturing ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location: Libertyville, IL Seeking a Controls Engineer with 7+ years of experience in industrial automation and high-volume manufacturing. The ideal candidate will lead the design ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

We have an urgent opening for a Controls Engineer position based in Libertyville, IL with one of our prestigious clients. If you are interested or know someone who might be a good fit, please share ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location: Libertyville, IL Job Summary: Seeking an experienced Controls Engineer with 7+ years in manufacturing/automation to support a new high-volume medical device manufacturing ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location: Libertyville, IL Job Summary: Seeking an experienced Controls Engineer to support a new medical device manufacturing plant. The role involves controls system design ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location: Libertyville, IL Job Summary Seeking an experienced Controls Engineer to support a new medical device manufacturing plant. Responsible for controls design, commissioning ...

Huntsman Corporation

Controls Engineer

Ringwood, IL · On-site

$90K - $135K/yr

: Controls Engineer Huntsman is seeking a Controls Engineer supporting the Polyurethanes Division located in Ringwood, Illinois. This position will report to the Engineering Manager. Job Scope The ...

Huntsman

Controls Engineer

Ringwood, IL

$90K - $135K/yr

: Controls Engineer Huntsman is seeking a Controls Engineer supporting the Polyurethanes Division located in Ringwood, Illinois. This position will report to the Engineering Manager. Job Scope The ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

I am reaching out regarding an exciting opportunity for a Controls Engineer position with one of our prestigious medical device clients. We are seeking professionals with experience in Allen Bradley ...

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Showing results 1-20

All JobsEngineer Controls Engineer JobsEngineer Controls Engineer Jobs in Round Lake, IL

Engineer Controls Engineer information

See Round Lake, IL salary details

$52.8K

$92.6K

$125.6K

How much do engineer controls engineer jobs pay per year?

As of Jul 19, 2026, the average yearly pay for engineer controls engineer in Round Lake, IL is $92,622.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,100.00 and $103,600.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Controls Engineer, and why are they important?

To thrive as a Controls Engineer, you need a strong background in electrical engineering, automation, and control systems, typically supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, and industry certifications such as ISA or Siemens are highly beneficial. Strong problem-solving skills, attention to detail, and effective communication set top professionals apart in this field. These skills and qualifications are crucial for ensuring safe, efficient, and reliable automation solutions in complex industrial environments.

What are some common challenges Controls Engineers face when working on automation projects?

Controls Engineers often encounter challenges such as integrating new automation technologies with existing systems, troubleshooting complex hardware and software issues, and ensuring that all control systems meet safety and regulatory requirements. Effective communication with multidisciplinary teams—including mechanical, electrical, and software engineers—is essential to resolve technical problems efficiently. Additionally, staying updated with rapidly evolving industry standards and technologies is crucial for long-term success in this role.

What is the difference between Engineer Controls Engineer vs Electrical Engineer?

AspectControls EngineerElectrical Engineer
CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Electrical Engineering; Professional Engineer (PE) license often preferred
Work EnvironmentIndustrial settings, manufacturing plants, automation facilitiesPower plants, electronics, telecommunications, industrial facilities
Industry UsageAutomation, manufacturing, process controlPower systems, electronics, telecommunications

Controls Engineers focus on designing, developing, and maintaining control systems for automation and manufacturing processes, while Electrical Engineers work on electrical systems, power distribution, and electronic devices. Both roles require similar credentials and often overlap in industrial environments, but their primary responsibilities and areas of expertise differ.

What are Controls Engineers?

Controls Engineers are professionals who design, develop, and maintain systems used to control machinery and processes in industries such as manufacturing, automotive, and energy. They work with hardware and software to ensure automated systems operate efficiently, safely, and reliably. Controls Engineers often program PLCs (Programmable Logic Controllers), develop control algorithms, and troubleshoot automation issues. Their work is critical in optimizing production processes and integrating new technologies within industrial environments.

What engineers make $200,000 a year?

Senior controls engineers, especially those with extensive experience, specialized skills in automation and control systems, and certifications like Professional Engineer (PE), can earn $200,000 or more annually. High-paying roles are often found in industries such as manufacturing, aerospace, and energy, where complex systems and advanced technical expertise are required.

What engineers make $300,000 a year?

Senior control engineers, especially those with extensive experience, specialized skills in automation, and advanced certifications, can earn $300,000 or more annually. High-paying roles often involve leadership responsibilities, working in industries like aerospace, oil and gas, or large manufacturing, and may require expertise in PLCs, SCADA systems, and programming languages such as Python or C++.

What engineer makes $500,000 a year?

Highly experienced control engineers, especially those in senior leadership roles or working in specialized industries like aerospace or oil and gas, can earn salaries approaching or exceeding $500,000 annually. Such roles often require advanced skills, certifications, and extensive industry experience. Compensation varies based on location, company size, and individual expertise.

What exactly does a controls engineer do?

A controls engineer designs, develops, and maintains control systems that automate machinery and processes. They work with programmable logic controllers (PLCs), sensors, and software to ensure systems operate efficiently and safely, often collaborating with electrical and mechanical teams. Skills in troubleshooting, programming, and understanding system integration are essential in this role.
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Engineer Controls Engineer jobs near you
Controls Engineer

Controls Engineer

Intellectt INC

Libertyville, IL • On-site

$81K - $105K/yr

Contractor

Re-posted 4 days ago

Job description

Hello,
I hope you’re doing well.

My name is Vyshu, and I’m reaching out from Intellectt Inc. regarding an exciting contract opportunity for a Controls Engineer based in Libertyville, IL with one of our prestigious clients.

I would love to connect and discuss this opportunity in more detail. Please feel free to share your updated resume at vyshnavi.t@intellectt.com


Title: Controls Engineer
Location: Libertyville, IL

Job Summary:
The Controls Engineer will support the design, installation, commissioning, troubleshooting, and optimization of automated manufacturing equipment in a high-volume medical device production environment. This role focuses on PLC controls, SCADA systems, machine automation, electrical systems, and continuous improvement to achieve safety, quality, and productivity goals.

Key Responsibilities:

  • Develop and support PLC, HMI, SCADA, and machine control system specifications.
  • Lead installation, FAT/SAT, commissioning, and validation of automated equipment.
  • Troubleshoot and improve PLC programs, machine controls, electrical systems, and automation issues.
  • Support maintenance teams with equipment troubleshooting and technical training.
  • Optimize machine performance, safety, productivity, and reliability.
  • Manage software/firmware updates, change controls, and risk assessments.
  • Support MES, vision inspection systems, and industrial communication networks.
  • Design and troubleshoot automation hardware including sensors, VFDs, servo drives, and remote I/O systems.

Required Qualifications:

  • Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field.
  • 7+ years of experience in industrial automation/manufacturing controls.
  • Strong experience with Allen Bradley PLCs (ControlLogix, Studio 5000, RSLogix5000).
  • Experience with HMI/SCADA systems (FactoryTalk, Ignition).
  • Knowledge of industrial networks (Ethernet/IP, DeviceNet, ProfiNet, Modbus, Fieldbus).
  • Experience with VFDs, servo motion systems, PID tuning, and machine troubleshooting.
  • Understanding of electrical controls, instrumentation, and automation systems.

Preferred Skills:

  • Medical device manufacturing experience.
  • Experience with vision systems (Cognex, Keyence, Fanuc).
  • Experience with Beckhoff/B&R/ABB PLC systems.
  • Strong problem-solving, communication, and documentation skills.

Thanks & Regards,
Vyshnavi
Recruiter
Intellectt Inc 
vyshnavi.t@intellectt.com
Direct: 732 204 6550
Desk number: 732 412 6999 - Ext: 225