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Controls Engineer Jobs in Round Lake, IL (NOW HIRING)

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location: Libertyville, IL Job Summary: The Controls Engineer will support the design, installation, commissioning, troubleshooting, and optimization of automated manufacturing ...

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Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location: Libertyville, IL Job Summary: The Controls Engineer will support the design, installation, commissioning, troubleshooting, and optimization of automated manufacturing ...

Apply Early

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

We have an urgent opening for a Controls Engineer position based in Libertyville, IL with one of our prestigious clients. If you are interested or know someone who might be a good fit, please share ...

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Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location: Libertyville, IL Job Summary: Seeking an experienced Controls Engineer with 7+ years in manufacturing/automation to support a new high-volume medical device manufacturing ...

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Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location: Libertyville, IL Job Summary: Seeking an experienced Controls Engineer to support a new medical device manufacturing plant. The role involves controls system design ...

Apply Early

Shades of Grey HR

Controls Engineer

Cary, IL

$69K - $83K/yr

Controls Engineer Company: Ross and White Company Location: Cary, IL Employment Type: Full Time | On Site Reports To: Head Engineer / Engineering Leadership Travel: Approximately 20% travel for ...

New

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Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location: Libertyville, IL Job Summary Seeking an experienced Controls Engineer to support a new medical device manufacturing plant. Responsible for controls design, commissioning ...

Apply Early

Shades of Grey HR

Controls Engineer

Cary, IL

$69K - $83K/yr

Controls Engineer Company: Ross and White Company Location: Cary, IL Employment Type: Full Time | On Site Reports To: Head Engineer / Engineering Leadership Travel: Approximately 20% travel for ...

New

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Huntsman Corporation

Controls Engineer

Ringwood, IL · On-site

$90K - $135K/yr

: Controls Engineer Huntsman is seeking a Controls Engineer supporting the Polyurethanes Division located in Ringwood, Illinois. This position will report to the Engineering Manager. Job Scope The ...

Huntsman

Controls Engineer

Ringwood, IL

$90K - $135K/yr

: Controls Engineer Huntsman is seeking a Controls Engineer supporting the Polyurethanes Division located in Ringwood, Illinois. This position will report to the Engineering Manager. Job Scope The ...

Anonymous Employer

Controls Engineer

Elgin, IL

$45.67 - $55.29/hr

Our client is a well-established custom automation manufacturer seeking an Electrical Controls Engineer to join their growing engineering team. This is an opportunity to work on highly customized ...

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Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

I am reaching out regarding an exciting opportunity for a Controls Engineer position with one of our prestigious medical device clients. We are seeking professionals with experience in Allen Bradley ...

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Actalent

Controls Engineer

Crystal Lake, IL

$80K - $115K/yr

Controls/Electrical Engineer The Controls/Electrical Engineer will apply advanced electrical design expertise to develop, document, and support industrial control systems from concept through ...

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Sterling Engineering Inc.

Controls Engineers

Elgin, IL

$160K/yr

Controls Engineer - Automation Location: Elgin, IL Job Type: Full-Time Compensation: Up to $160,000 annually (based on experience) Overview We are seeking a highly motivated Controls Engineer to join ...

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Centrisys/CNP

Project Controls Engineer

Kenosha, WI · On-site

$35 - $42/hr

We are currently seeking a Project Controls Engineer to join our team. Duties & Key Responsibilities: • Perform machine function testing to ensure control panel components, field devices, and ...

DivIHN Integration Inc

Controls Engineer

Round Lake, IL · On-site

$80K - $103K/yr

Controls Engineer Duration: 12 Months Location: Round Lake, IL Only W2 candidates are eligible for this position. Third-party or C2C candidates will not be considered. Description: Essential Duties ...

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Coilcraft

Controls Engineer

Cary, IL · On-site

$84K - $109K/yr

Develop and optimize Programmable Logical Controls (PLCs) to enhance machine efficiency by reducing cycle times, increasing uptime, and minimizing operator intervention. * Design control systems for ...

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Showing results 1-20

All JobsControls Engineer JobsControls Engineer Jobs in Round Lake, IL

Controls Engineer information

See Round Lake, IL salary details

$52.8K

$92.6K

$125.6K

How much do controls engineer jobs pay per year?

As of Jul 3, 2026, the average yearly pay for controls engineer in Round Lake, IL is $92,622.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,100.00 and $103,600.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Controls engineers with extensive experience, specialized skills in automation, and advanced certifications can earn salaries approaching or exceeding $300,000 annually, especially in high-demand industries or senior leadership roles. Such compensation often includes bonuses, profit sharing, or stock options, and typically requires advanced knowledge of PLCs, SCADA systems, and programming languages like Python or C++.

What Is a Controls Engineer?

Controls engineers design, develop, and test automated or dynamic systems that are controlled through feedback with sensors or detectors. Examples include automated irrigation systems that can sense moisture levels in soil, or self-driving cars that can navigate congested streets. Controls engineers apply control theory to devices, machines, and processes to attain desired outcomes. They can work on everything from boilers, washing machines, or light switches to complex industrial machinery.

What are the key skills and qualifications needed to thrive as a Controls Engineer, and why are they important?

To thrive as a Controls Engineer, you need a solid background in electrical engineering, automation, and process control, typically supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications such as Professional Engineer (PE) or Siemens/Rockwell training are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These skills ensure the safe, efficient, and reliable operation of automated systems critical to industrial and manufacturing environments.

What does a Controls Engineer do?

A Controls Engineer designs, develops, and maintains systems that control machinery and processes in industries such as manufacturing, automotive, and energy. They work with automation systems, including programmable logic controllers (PLCs), sensors, actuators, and human-machine interfaces (HMIs) to ensure efficient, safe, and reliable operation. Controls Engineers also troubleshoot and optimize existing systems, implement upgrades, and ensure compliance with safety standards. Their expertise is crucial for improving productivity, reducing downtime, and integrating new technologies into production environments.

What exactly does a controls engineer do?

A controls engineer designs, develops, and maintains control systems used in manufacturing, automation, and industrial processes. They work with programmable logic controllers (PLCs), sensors, and actuators to ensure machinery operates efficiently and safely, often using engineering software and adhering to safety standards. Their role involves troubleshooting, system integration, and optimizing control processes to improve performance.

How much do control engineers get paid?

Control engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Entry-level positions may start around $60,000, while experienced professionals with specialized skills or certifications can earn over $110,000. Salaries often increase with proficiency in PLC programming, automation systems, and relevant software tools.

What engineers make $200,000 a year?

Controls engineers with extensive experience, specialized skills in automation, and advanced certifications can earn salaries of $200,000 or more annually, especially in high-demand industries like manufacturing, aerospace, or energy. Senior-level engineers often have 10+ years of experience and expertise in PLC programming, robotics, and system integration.

What is the difference between Controls Engineer vs Electrical Engineer?

AspectControls EngineerElectrical Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Electrical Engineering; Professional Engineer (PE) license often preferred
Work EnvironmentManufacturing plants, automation facilities, industrial settingsDesign offices, research labs, power plants, industrial sites
Industry UsageAutomation, manufacturing, process controlPower generation, electronics, telecommunications, industrial systems
Common Search/ComparisonControls Engineer vs Electrical Engineer

Controls Engineers focus on designing, developing, and maintaining control systems for automation and manufacturing processes, often working closely with machinery and PLCs. Electrical Engineers have a broader scope, working on electrical systems, power distribution, and electronic devices. While both roles require electrical knowledge and certifications, Controls Engineers specialize more in automation and control systems, whereas Electrical Engineers may work across various electrical disciplines.

What are common challenges faced by Controls Engineers when working on multidisciplinary project teams?

Controls Engineers frequently collaborate with mechanical, electrical, and software engineers, which can present challenges in aligning design standards, timelines, and communication styles. They must ensure that control systems integrate seamlessly with hardware and software components while also meeting safety and regulatory requirements. Effective communication and adaptability are essential, as Controls Engineers often act as a bridge between technical disciplines to troubleshoot issues and implement solutions efficiently.
More about Controls Engineer jobs
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Controls Engineer jobs near you
Controls Engineer

Controls Engineer

Intellectt INC

Libertyville, IL • On-site

$81K - $105K/yr

Contractor

Posted 19 days ago

Be an early applicant

Job description

Hello,
I hope you’re doing well.

My name is Vyshu, and I’m reaching out from Intellectt Inc. regarding an exciting contract opportunity for a Controls Engineer based in Libertyville, IL with one of our prestigious clients.

I would love to connect and discuss this opportunity in more detail. Please feel free to share your updated resume at vyshnavi.t@intellectt.com


Title: Controls Engineer
Location: Libertyville, IL

Job Summary:
The Controls Engineer will support the design, installation, commissioning, troubleshooting, and optimization of automated manufacturing equipment in a high-volume medical device production environment. This role focuses on PLC controls, SCADA systems, machine automation, electrical systems, and continuous improvement to achieve safety, quality, and productivity goals.

Key Responsibilities:

  • Develop and support PLC, HMI, SCADA, and machine control system specifications.
  • Lead installation, FAT/SAT, commissioning, and validation of automated equipment.
  • Troubleshoot and improve PLC programs, machine controls, electrical systems, and automation issues.
  • Support maintenance teams with equipment troubleshooting and technical training.
  • Optimize machine performance, safety, productivity, and reliability.
  • Manage software/firmware updates, change controls, and risk assessments.
  • Support MES, vision inspection systems, and industrial communication networks.
  • Design and troubleshoot automation hardware including sensors, VFDs, servo drives, and remote I/O systems.

Required Qualifications:

  • Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field.
  • 7+ years of experience in industrial automation/manufacturing controls.
  • Strong experience with Allen Bradley PLCs (ControlLogix, Studio 5000, RSLogix5000).
  • Experience with HMI/SCADA systems (FactoryTalk, Ignition).
  • Knowledge of industrial networks (Ethernet/IP, DeviceNet, ProfiNet, Modbus, Fieldbus).
  • Experience with VFDs, servo motion systems, PID tuning, and machine troubleshooting.
  • Understanding of electrical controls, instrumentation, and automation systems.

Preferred Skills:

  • Medical device manufacturing experience.
  • Experience with vision systems (Cognex, Keyence, Fanuc).
  • Experience with Beckhoff/B&R/ABB PLC systems.
  • Strong problem-solving, communication, and documentation skills.

    Thanks & Regards,
    Vyshnavi
    Recruiter
    Intellectt Inc
    vyshnavi.t@intellectt.com
    Direct: 732 204 6550
    Desk number: 732 412 6999 - Ext: 225