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Controls Engineer Jobs in Round Lake, IL (NOW HIRING)

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location: Libertyville, IL Job Summary: The Controls Engineer will support the design, installation, commissioning, troubleshooting, and optimization of automated manufacturing ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location: Libertyville, IL Job Summary: The Controls Engineer will support the design, installation, commissioning, troubleshooting, and optimization of automated manufacturing ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location: Libertyville, IL (Onsite) Duration: Long-Term Contract Type: W2 Contract Industry: Medical Devices Manufacturing We are actively hiring a Controls Engineer for a leading ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

We have an urgent opening for a Controls Engineer position based in Libertyville, IL with one of our prestigious clients. If you are interested or know someone who might be a good fit, please share ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location : Libertyville, IL Job Summary: We are seeking an experienced Controls Engineer with 7+ years of experience in industrial automation or high-volume manufacturing ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location: Libertyville, IL Seeking a Controls Engineer with 7+ years of experience in industrial automation and high-volume manufacturing. The ideal candidate will lead the design ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location: Libertyville, IL Job Summary: Seeking an experienced Controls Engineer to support a new medical device manufacturing plant. The role involves controls system design ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location: Libertyville, IL Job Summary: Seeking an experienced Controls Engineer with 7+ years in manufacturing/automation to support a new high-volume medical device manufacturing ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Controls Engineer Location: Libertyville, IL Job Summary Seeking an experienced Controls Engineer to support a new medical device manufacturing plant. Responsible for controls design, commissioning ...

Huntsman Corporation

Controls Engineer

Ringwood, IL · On-site

$90K - $120K/yr

: Controls Engineer Huntsman is seeking a Controls Engineer supporting the Polyurethanes Division located in Ringwood, Illinois. This position will report to the Engineering Manager. Job Scope The ...

Huntsman

Controls Engineer

Ringwood, IL

$90K - $120K/yr

: Controls Engineer Huntsman is seeking a Controls Engineer supporting the Polyurethanes Division located in Ringwood, Illinois. This position will report to the Engineering Manager. Job Scope The ...

Shades of Grey HR

Controls Engineer

Cary, IL

$90K - $110K/yr

Job Summary Ross and White Company is seeking a hands-on Controls Engineer to support the design, programming, troubleshooting, startup, and continuous improvement of custom heavy-duty vehicle wash ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

I am reaching out regarding an exciting opportunity for a Controls Engineer position with one of our prestigious medical device clients. We are seeking professionals with experience in Allen Bradley ...

Sterling Engineering Inc.

Controls Engineers

Elgin, IL · On-site

$160K/yr

Controls Engineer - Automation Location: Elgin, IL Job Type: Full-Time Compensation: Up to $160,000 annually (based on experience) Overview We are seeking a highly motivated Controls Engineer to join ...

Centrisys/CNP

Project Controls Engineer

Kenosha, WI · On-site

$35 - $42/hr

We are currently seeking a Project Controls Engineer to join our team. Duties & Key Responsibilities: * Perform machine function testing to ensure control panel components, field devices, and wiring ...

DivIHN Integration Inc

Controls Engineer

Round Lake, IL · On-site

$80K - $103K/yr

Controls Engineer Duration: 12 Months Location: Round Lake, IL Only W2 candidates are eligible for this position. Third-party or C2C candidates will not be considered. Description: Essential Duties ...

Coilcraft

Controls Engineer

Cary, IL · On-site

$85K - $115K/yr

Develop and optimize Programmable Logical Controls (PLCs) to enhance machine efficiency by reducing cycle times, increasing uptime, and minimizing operator intervention.Design control systems for ...

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All JobsControls Engineer JobsControls Engineer Jobs in Round Lake, IL

Controls Engineer information

See Round Lake, IL salary details

$52.8K

$92.6K

$125.6K

How much do controls engineer jobs pay per year?

As of Aug 6, 2026, the average yearly pay for controls engineer in Round Lake, IL is $92,622.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,100.00 and $103,600.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a controls engineer, and why are they important?

To thrive as a Controls Engineer, you need a solid background in electrical engineering, automation, and process control, typically supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications such as Professional Engineer (PE) or Siemens/Rockwell training are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These skills ensure the safe, efficient, and reliable operation of automated systems critical to industrial and manufacturing environments.

What does a controls engineer do?

A Controls Engineer designs, develops, and maintains systems that control machinery and processes in industries such as manufacturing, automotive, and energy. They work with automation systems, including programmable logic controllers (PLCs), sensors, actuators, and human-machine interfaces (HMIs) to ensure efficient, safe, and reliable operation. Controls Engineers also troubleshoot and optimize existing systems, implement upgrades, and ensure compliance with safety standards. Their expertise is crucial for improving productivity, reducing downtime, and integrating new technologies into production environments.

What is the difference between Controls Engineer vs Electrical Engineer?

AspectControls EngineerElectrical Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Electrical Engineering; Professional Engineer (PE) license often preferred
Work EnvironmentManufacturing plants, automation facilities, industrial settingsDesign offices, research labs, power plants, industrial sites
Industry UsageAutomation, manufacturing, process controlPower generation, electronics, telecommunications, industrial systems
Common Search/ComparisonControls Engineer vs Electrical Engineer

Controls Engineers focus on designing, developing, and maintaining control systems for automation and manufacturing processes, often working closely with machinery and PLCs. Electrical Engineers have a broader scope, working on electrical systems, power distribution, and electronic devices. While both roles require electrical knowledge and certifications, Controls Engineers specialize more in automation and control systems, whereas Electrical Engineers may work across various electrical disciplines.

What are common challenges faced by controls engineers when working on multidisciplinary project teams?

Controls Engineers frequently collaborate with mechanical, electrical, and software engineers, which can present challenges in aligning design standards, timelines, and communication styles. They must ensure that control systems integrate seamlessly with hardware and software components while also meeting safety and regulatory requirements. Effective communication and adaptability are essential, as Controls Engineers often act as a bridge between technical disciplines to troubleshoot issues and implement solutions efficiently.
More about Controls Engineer jobs
What are the most commonly searched types of Controls Engineer jobs in Round Lake, IL? The most popular types of Controls Engineer jobs in Round Lake, IL are:
What are popular job titles related to Controls Engineer jobs in Round Lake, IL? For Controls Engineer jobs in Round Lake, IL, the most frequently searched job titles are:
What job categories do people searching Controls Engineer jobs in Round Lake, IL look for? The top searched job categories for Controls Engineer jobs in Round Lake, IL are:
What cities near Round Lake, IL are hiring for Controls Engineer jobs? Cities near Round Lake, IL with the most Controls Engineer job openings:
Controls Engineer jobs near you
Infographic showing various Controls Engineer job openings in Round Lake, IL as of July 2026, with employment types broken down into 87% Full Time, 10% Part Time, 2% Contract, and 1% Nights. Highlights an 92% Physical, 3% Hybrid, and 5% Remote job distribution, with an average salary of $92,622 per year, or $44.5 per hour.

Controls Engineer

Intellectt INC

Libertyville, IL • On-site

$81K - $105K/yr

Contractor

Re-posted 23 days ago

Job description

Hello,
I hope you’re doing well.

My name is Vyshu, and I’m reaching out from Intellectt Inc. regarding an exciting contract opportunity for a Controls Engineer based in Libertyville, IL with one of our prestigious clients.

I would love to connect and discuss this opportunity in more detail. Please feel free to share your updated resume at vyshnavi.t@intellectt.com


Title: Controls Engineer
Location: Libertyville, IL

Job Summary:
The Controls Engineer will support the design, installation, commissioning, troubleshooting, and optimization of automated manufacturing equipment in a high-volume medical device production environment. This role focuses on PLC controls, SCADA systems, machine automation, electrical systems, and continuous improvement to achieve safety, quality, and productivity goals.

Key Responsibilities:

  • Develop and support PLC, HMI, SCADA, and machine control system specifications.
  • Lead installation, FAT/SAT, commissioning, and validation of automated equipment.
  • Troubleshoot and improve PLC programs, machine controls, electrical systems, and automation issues.
  • Support maintenance teams with equipment troubleshooting and technical training.
  • Optimize machine performance, safety, productivity, and reliability.
  • Manage software/firmware updates, change controls, and risk assessments.
  • Support MES, vision inspection systems, and industrial communication networks.
  • Design and troubleshoot automation hardware including sensors, VFDs, servo drives, and remote I/O systems.

Required Qualifications:

  • Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field.
  • 7+ years of experience in industrial automation/manufacturing controls.
  • Strong experience with Allen Bradley PLCs (ControlLogix, Studio 5000, RSLogix5000).
  • Experience with HMI/SCADA systems (FactoryTalk, Ignition).
  • Knowledge of industrial networks (Ethernet/IP, DeviceNet, ProfiNet, Modbus, Fieldbus).
  • Experience with VFDs, servo motion systems, PID tuning, and machine troubleshooting.
  • Understanding of electrical controls, instrumentation, and automation systems.

Preferred Skills:

  • Medical device manufacturing experience.
  • Experience with vision systems (Cognex, Keyence, Fanuc).
  • Experience with Beckhoff/B&R/ABB PLC systems.
  • Strong problem-solving, communication, and documentation skills.
     

    Thanks & Regards,
    Vyshnavi
    Recruiter
    Intellectt Inc
    vyshnavi.t@intellectt.com
    Direct: 732 204 6550
    Desk number: 732 412 6999 - Ext: 225