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Durability Engineer Jobs in Michigan (NOW HIRING)

Slate Auto

Vehicle CAE Engineer

Troy, MI · On-site

$85K - $128K/yr

Support NVH and durability analysis for BIW, HV Battery structure, Trimmed Body, and full vehicle structures using tools such as ANSA, Optistruct, and nCode Design Life. * Assist in building, running ...

Recar

Vehicle CAE Engineer

Troy, MI

$85K - $128K/yr

Support NVH and durability analysis for BIW, HV Battery structure, Trimmed Body, and full vehicle structures using tools such as ANSA, Optistruct, and nCode Design Life. * Assist in building, running ...

Intertek

Test Technician - Durability

Kentwood, MI · On-site

The Tech II is responsible for performing the testing activities in the Durability test lab and ... Programming PLC experience is a plus * Ability to drive a Hilo Intertek: Total Quality. Assured.

Intertek

Test Technician - Durability

Kentwood, MI · On-site

The Tech II is responsible for performing the testing activities in the Durability test lab and ... Programming PLC experience is a plus * Ability to drive a Hilo Intertek: Total Quality. Assured.

SAPA Transmission

Test Engineer

Utica, MI · On-site

... Engineer to join our team and support both internal development efforts and customer programs. This ... In this role, you'll be at the forefront of validating transmission performance, durability, and ...

Tribonet

Senior Engine Design Engineer

Auburn Hills, MI · On-site

$90 - $120/hr

This role is responsible for delivering robust designs that meet performance, durability, packaging, cost, manufacturability, and quality targets. The engineer serves as a technical leader, mentoring ...

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Durability Engineer information

See Michigan salary details

$70.6K

$126.7K

$178.7K

How much do durability engineer jobs pay per year?

As of Aug 7, 2026, the average yearly pay for durability engineer in Michigan is $126,694.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,100.00 and $150,800.00 per year, depending on experience, location, and employer.

What is a durability engineer?

A Durability Engineer is a professional who evaluates and ensures the longevity and reliability of products, components, or systems under various conditions. Their main role is to design, test, and analyze materials and structures to predict their performance over time, identifying potential failure points and recommending improvements. Durability Engineers often work in industries such as automotive, aerospace, and manufacturing, where product lifespan is critical. They use simulation tools, laboratory tests, and real-world data to optimize products for durability and cost-effectiveness.

What are the key skills and qualifications needed to thrive as a durability engineer, and why are they important?

To thrive as a Durability Engineer, you need a solid background in mechanical engineering, materials science, and failure analysis, often supported by a relevant engineering degree. Familiarity with simulation tools such as ANSYS, Abaqus, and data acquisition systems, as well as knowledge of industry testing standards, is typically required. Strong problem-solving abilities, attention to detail, and effective communication are crucial soft skills for collaborating with cross-functional teams and presenting findings. These skills and qualifications ensure that products meet long-term reliability standards, reducing warranty costs and enhancing customer satisfaction.

What is the difference between Durability Engineer vs Materials Engineer?

AspectDurability EngineerMaterials Engineer
CredentialsBachelor's in Mechanical, Civil, or Materials Engineering; certifications like PE or ASQBachelor's or Master's in Materials Science or Engineering; similar certifications
Work EnvironmentTesting labs, R&D centers, manufacturing facilitiesResearch labs, manufacturing plants, product development teams
Industry UsageFocus on product longevity, failure analysis, durability testingFocus on material selection, properties, and development

Durability Engineers primarily focus on testing and ensuring product longevity and performance over time, often working closely with testing labs and manufacturing. Materials Engineers concentrate on developing and selecting materials to meet product requirements. While both roles require a strong background in engineering and materials, their core responsibilities differ in focus and application.

What are some common challenges faced by durability engineers, and how are they typically addressed?

Durability Engineers often encounter challenges related to simulating real-world conditions accurately and managing tight project timelines. Balancing the need for thorough testing with time and budget constraints requires careful planning and prioritization. Collaboration with design, materials, and testing teams is essential to identify potential failure modes early and implement solutions before production. Proactive communication and continual learning about new materials and testing methodologies help Durability Engineers stay ahead of potential issues.
What are popular job titles related to Durability Engineer jobs in Michigan? For Durability Engineer jobs in Michigan, the most frequently searched job titles are:
What job categories do people searching Durability Engineer jobs in Michigan look for? The top searched job categories for Durability Engineer jobs in Michigan are:
Durability Engineer jobs near you
Infographic showing various Durability Engineer job openings in Michigan as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $126,694 per year, or $60.9 per hour.

Senior Structural Hardware Engineer - ECU

General Motors

Warren, MI • On-site

$94K - $128K/yr

Full-time

Posted 22 days ago

General Motors rating

8.2

Company rating: 8.2 out of 10

General Motors

Based on 306 frontline employees who took The Breakroom Quiz

7.4

Company rating compared to similar companies: 7.4 out of 10

Automakers average

Based on 6,272 frontline employees who took The Breakroom Quiz

Job description

Job Description

General Motors is at the forefront of the transformation of automotive with the electrification of our portfolio and the development of leading-edge central compute and autonomous capabilities. Our ECU Mechanical & Structural Design team is a dynamic, high-energy, and innovative group focused on developing robust mechanical architectures for next-generation ECUs (Electronic Control Units). The team is responsible for structural design, analysis, and validation of new ECU designs using engineering fundamentals, CAD, and CAE, while also reviewing and approving production design changes.

We are seeking a high-performing Structural CAE Hardware Engineer interested in leading the in-house development of electronics design. You will be responsible for the structural analysis, durability, and validation of electrical controllers and supporting hardware for our next-generation SDV (Software Defined Vehicle) architecture. This role requires strong collaboration with cross-functional and external partners.

What You'll Do:
  • Translate CTQs / vehicle requirements into structural requirements and design constraints (vibration, shock, crash loads, mounting conditions, environmental exposure, etc.)
  • Develop and execute structural simulation models (linear/nonlinear FEA) to assess strength, stiffness, fatigue, and durability of ECU components and assemblies
  • Perform analyses for vibration, modal response, random vibration, mechanical shock, and mechanical integrity under various loading conditions
  • Evaluate and optimize designs for weight, stiffness, durability, and manufacturability
  • Support material selection, joint design, fasteners, and structural interfaces to ensure robust performance
  • Work with cross-functional teams (design, EE, manufacturing) to implement structural design improvements
  • Develop validation plans and correlate CAE results with physical test data (lab and vehicle level)
  • Provide structural inputs to DFMEA, DRBFM, and design reviews; clearly quantify risks, failure modes, and mitigations
  • Present analysis results, trade studies, and recommendations at PDTs, design reviews, and leadership updates
Your Skills & Abilities (Required Qualifications):
  • BS in Mechanical Engineering (or related discipline) with strong focus on solid mechanics and structural analysis
  • 5+ years of experience in structural analysis/design of electronic enclosures or similar systems (ECUs, automotive components, aerospace, or industrial products)
  • Hands-on experience with CAE/FEA tools (e.g., Abaqus, ANSYS Mechanical, Nastran, HyperMesh, or equivalent) and data analysis tools (e.g., MATLAB, Python, or similar)

Strong understanding of:

  • Stress, strain, deformation, and failure theories

  • Linear and nonlinear FEA, contact modeling, and material modeling

  • Fatigue, durability, and vibration analysis (modal, harmonic, random vibration)

  • Bolted joints, welds, snap fits, and other mechanical connections

  • Material behavior (metals, plastics, composites) under thermal and mechanical loading

  • Practical experience correlating CAE models to physical test results (vibration tables, shock testing, durability testing)

  • Ability to interpret system loads and boundary conditions and collaborate closely with design and test teams

  • Strong communication skills; able to present complex structural analyses clearly to both technical and non-technical stakeholders

  • Demonstrated ability to work across cross-functional and global teams and manage multiple programs in parallel

What Will Give You a Competitive Edge (Preferred):
  • MS or PhD in Mechanical Engineering (Structures/Mechanics) or related field
  • Automotive experience with vibration, durability, and environmental standards
  • Experience with ECU housing design, packaging, and mechanical integration
  • Familiarity with manufacturing processes (castings, injection molding, sheet metal, machining) and their structural implications
  • Experience integrating structural design into DFMEA/DRBFM/DFx processes
  • Knowledge of multi-physics interactions (structural + thermal coupling)
  • Prior work with ECU designs

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About GM

Our vision is a world with Zero Crashes, Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better, safer and more equitable for all.

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All employment decisions are made on a non-discriminatory basis without regard to sex, race, color, national origin, citizenship status, religion, age, disability, pregnancy or maternity status, sexual orientation, gender identity, status as a veteran or protected veteran, or any other similarly protected status in accordance with federal, state and local laws.

We encourage interested candidates to review the key responsibilities and qualifications for each role and apply for any positions that match their skills and capabilities. Applicants in the recruitment process may be required, where applicable, to successfully complete a role-related assessment(s) and/or a pre-employment screening prior to beginning employment. To learn more, visit How we Hire.

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About General Motors

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General Motors is a company with global scale and capabilities, headquartered in Detroit, Michigan, with employees around the world. The company employs over 165,000 people, serves six continents, operates across 22 time zones, and has a diverse workforce speaking 75 languages1. GM’s vision is to drive the world forward by pioneering innovations that move and connect people to what matters. The company is working towards an all-electric future with its new Ultium Platform and is pushing transportation options beyond our wildest imaginations with autonomous vehicles. GM is also committed to becoming the most inclusive company in the world.

Industry

Transportation equipment manufacturing

Company size

10,000+ Employees

Headquarters location

Detroit, MI, US

Year founded

1908

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