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Director Process Safety Engineer Jobs (NOW HIRING)

Corpus Christi, Texas | Houston, Texas | Plano, Texas | Victoria, Texas | Wichita, Kansas A Process Safety Engineer within Koch is an exciting and fulfilling opportunity to help many sites within ...

Process Safety Engineer

New Castle, DE · On-site

$75K - $150K/yr

About TAI: TAI brings together engineering, construction, systems integration, on-site services ... of direct experience with OSHA Process Safety Management (PSM) compliance. * Strong working ...

Bachelor's degree in chemical engineering. * Seven or more years of process safety in chemical or ... Direct experience leading HAZOPs and closing recommendations. * Working command of relief system ...

Process Safety Engineer

Verona, WI · On-site

$75K - $120K/yr

Bachelor's Degree in Chemical Engineering, Environmental Engineering or other Engineering discipline. * 2+ years' experience in implementing process safety programs. * 1+ year experience in ...

Job Details The Sr. Process Safety Engineer is responsible for providing leadership and compliance oversight with Process Safety Management (PSM) requirements. This includes process and procedure ...

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Director Process Safety Engineer information

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$38.5K

$113.2K

$157K

How much do director process safety engineer jobs pay per year?

As of Sep 12, 2026, the average yearly pay for director process safety engineer in the United States is $113,169.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What is a director process safety engineer?

A Director Process Safety Engineer is a senior leader responsible for overseeing and managing the process safety programs within an organization, especially in industries such as chemicals, oil and gas, and manufacturing. Their role involves developing and implementing safety protocols, ensuring compliance with regulatory standards, assessing risks, and leading teams to prevent accidents and hazardous incidents. They also collaborate with other departments to promote a culture of safety and continuous improvement. This position typically requires extensive experience in process safety engineering and strong leadership skills.

What are the key skills and qualifications needed to thrive as a director process safety engineer?

To excel as a Director Process Safety Engineer, you need deep expertise in chemical/process engineering, risk assessment, and regulatory compliance, typically supported by a relevant engineering degree and extensive industry experience. Familiarity with process safety management (PSM) systems, hazard analysis tools like HAZOP/LOPA, and certifications such as CSP or PE are commonly required. Strong leadership, strategic thinking, and effective communication skills are crucial for driving safety culture and cross-functional collaboration. These skills ensure the effective management of process risks, regulatory adherence, and the safeguarding of people, assets, and the environment.

What are the primary challenges faced by a director process safety engineer in establishing a strong safety culture across multiple sites?

One of the main challenges for a Director Process Safety Engineer is ensuring consistent safety standards and practices across diverse facilities, each with its own operations and culture. This often involves developing comprehensive safety protocols, delivering targeted training, and fostering open communication among site leaders. Additionally, the role requires regularly assessing process hazards, staying updated with regulatory changes, and leading incident investigations to drive continuous improvement. Success depends on strong leadership, collaboration with cross-functional teams, and the ability to influence stakeholders at all levels.

What is the difference between Director Process Safety Engineer vs Process Safety Engineer?

AspectDirector Process Safety EngineerProcess Safety Engineer
CredentialsTypically requires a Bachelor's or Master's in Engineering, certifications like CSP or PESame as director, often with similar certifications
Work EnvironmentStrategic oversight, leadership roles, management of safety programsTechnical focus, hands-on safety analysis, risk assessments
Employer & Industry UsageUsed in large industrial companies, oil & gas, chemical plantsCommon in manufacturing, refining, chemical industries

The main difference is that the Director Process Safety Engineer focuses on strategic leadership and managing safety programs, while the Process Safety Engineer handles technical safety assessments and risk analysis. Both roles require similar credentials and are used in related industries, but the director position involves higher-level oversight and decision-making.

What cities are hiring for Director Process Safety Engineer jobs?

Cities with the most Director Process Safety Engineer job openings:

What are the most commonly searched types of Process Safety Engineer jobs?

The most popular types of Process Safety Engineer jobs are:

What states have the most Director Process Safety Engineer jobs?

States with the most job openings for Director Process Safety Engineer jobs include:

What are popular job titles related to Director Process Safety Engineer jobs?

For Director Process Safety Engineer jobs, the most frequently searched job titles are:

Process Safety Engineer

Wichita, KS • On-site

Other

Medical, Dental, Vision, Life, Retirement, PTO

Posted 23 days ago


Job description

Corpus Christi, Texas | Houston, Texas | Plano, Texas | Victoria, Texas | Wichita, Kansas

A Process Safety Engineer within Koch is an exciting and fulfilling opportunity to help many sites within multiple industries improve their process safety performance. This role will primarily focus on building risk assessments and PHA program ownership capability in our operating sites. This will include occasional risk assessment facilitation and work towards transforming PHA processes to integrate more data to improve our understanding of risk. In addition to PHA-related work, this role will partner with sites to improve process safety capability within many process safety elements.

There is a strong preference for this role to be based near Houston, TX or Victoria, TX. Other location options may also include Wichita, KS; Corpus Christi, TX; or Plano, TX. This role will be open to a hybrid work arrangement and will require ~35% travel, dependent on business need (primarily US and Canada travel with potential for international travel).

Our Team

The Koch Capabilities Process Safety team is a group of experienced process safety professionals focused on building capability within Koch Industries to improve performance at our sites. Our team is spread across the US and primarily supports these Koch Companies: Flint Hills Resources (oil refining), Koch Ag & Energy Solutions (ammonia fertilizers), Invista (chemicals), and Guardian Industries (architectural glass).

What You Will Do
  • Build valuable relationships and risk assessment capability with site personnel
  • Lead cross-site and cross-functional team efforts to advance risk assessment and drive consistency with site PHA programs
  • Provide on-site PHA or risk assessment facilitation/scribe support when needed
  • Performing internal and external benchmarking to improve PHA performance, which may include seeking out opportunities with continuous improvement and developing new guidance where a need is identified
  • Assist with PHA transformation efforts by utilizing available site data to frame up unit process safety risk and opportunities
  • Assist with day-to-day process safety support for multiple sites in additional PSM disciplines, such as MOC, Facility Siting, Compliance Auditing, RMP, etc.
Who You Are (Basic Qualifications)
  • Process plant experience or bachelor’s degree in engineering
  • Effective communicator with experience building relationships with site personnel and leadership & experience influencing and coaching others.
  • Experience using problem-solving skills to identify and address potential process safety risks. Experience relying on risk assessment principles to solve problems, instead of reliance on rules.
  • Experience participating in or facilitating PHA and other risk assessment methodologies (i.e. HAZOP, LOPA, fault tree analysis, dispersion modeling, etc.)
  • Familiarity with other process safety elements, including Management of Change, Incident Investigation, Risk Management Program, Facility Siting, etc.
  • Ability to travel internationally with a valid passport or ability to obtain a passport
What Will Put You Ahead
  • 5+ years’ experience in a process plant or degree in chemical engineering with process plant experience
  • Trained HAZOP & LOPA facilitator with experience facilitating base and project PHAs
  • Experience creating and/or interpreting the results of higher-level risk assessments, such as consequence models, fault trees, and other QRA techniques
  • Experience with remote communication to build relationships and capability in site personnel in different regions
  • Experience in chemicals, refining, and/or ammonia fertilizer industries

At Koch companies, we are entrepreneurs. This means we openly challenge the status quo, find new ways to create value and get rewarded for our individual contributions. Any compensation range provided for a role is an estimate determined by available market data. The actual amount may be higher or lower than the range provided considering each candidate's knowledge, skills, abilities, and geographic location.

Hiring Philosophy

All Koch companies value diversity of thought, perspectives, aptitudes, experiences, and backgrounds. We are Military Ready and Second Chance employers. Learn more about our hiring philosophy here .

At Koch, employees are empowered to do what they do best to make life better. Learn how ourbusiness philosophy helps employees unleash their potential while creating value for themselves and the company.

Our goal is for each employee, and their families, to live fulfilling and healthy lives. We provide essential resources and support to build and maintain physical, financial, and emotional strength - focusing on overall wellbeing so you can focus on what matters most. Our benefits plan includes - medical, dental, vision, flexible spending and health savings accounts, life insurance, ADD, disability, retirement, paid vacation/time off, educational assistance, and may also include infertility assistance, paid parental leave and adoption assistance. Specific eligibility criteria is set by the applicable Summary Plan Description, policy or guideline and benefits may vary by geographic region.

Additionally, everyone has individual work and personal needs. We seek to enable the best work environment that helps you and the business work together to produce superior results.

Equal Opportunity Employer, including disability and protected veteran status. Except where prohibited by state law, some offers of employment are conditioned upon successfully passing a drug test. This employer uses E-Verify.

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