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Die Casting Design Jobs (NOW HIRING)

Manufacturing Engineer DC - Casting

Birmingham, AL · On-site

$68K - $88K/yr

Support die casting tooling design reviews, modifications, and preventative maintenance initiatives. Evaluate and implement automation, error-proofing (poka-yoke), and continuous improvement projects.

New

Ability to read and interpret mechanical drawings, blueprints, and CAD-generated prints.* Knowledge of die casting processes, die construction, and tooling materials.* Strong mechanical ...

Must have at least 5 years of prior work experience in HPDC (High-Pressure Die Casting) automotive industry design. * Minimum of 2 years of CNC programming experience. * Must have 3+ years of ...

Controls Engineer

Shelbyville, KY · On-site

$85 - $110/hr

Design and implement control systems for die casting machines and associated automation equipment, ensuring smooth operation and integration with other systems. * Program, configure, and troubleshoot ...

Must have at least 5 years of prior work experience in HPDC (High-Pressure Die Casting) automotive industry design. * Minimum of 2 years of CNC programming experience. * Must have 3+ years of ...

Additional Skills & Qualifications * CAD/CAM experience (preferred). * Experience with robot programming in a manufacturing or die casting environment. * Experience with PLC programming or ...

Additional Skills & Qualifications * CAD/CAM experience (preferred). * Experience with robot programming in a manufacturing or die casting environment. * Experience with PLC programming or ...

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Die Casting Design information

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How much do die casting design jobs pay per hour?

As of Sep 5, 2026, the average hourly pay for die casting design in the United States is $36.88, according to ZipRecruiter salary data. Most workers in this role earn between $33.89 and $40.14 per hour, depending on experience, location, and employer.

What is a die casting design?

A Die Casting Design job involves creating and optimizing the design of molds and components for the die casting process. Engineers in this role work with CAD software to design molds that ensure efficient production, minimal defects, and high-quality cast parts. They collaborate with manufacturing teams to improve mold durability, casting efficiency, and final product performance. Knowledge of materials, thermal dynamics, and manufacturing constraints is essential for success in this field.

What are the key skills and qualifications needed to thrive in die casting design?

To excel in Die Casting Design, a solid background in mechanical engineering, manufacturing processes, and CAD software proficiency is typically required. Familiarity with tools such as SolidWorks, AutoCAD, and simulation software, as well as knowledge of materials and die casting standards, is crucial. Strong problem-solving abilities, attention to detail, and effective communication skills distinguish top performers in this field. These competencies ensure high-quality, manufacturable designs that meet client specifications and integrate smoothly into production workflows.

What are some common challenges faced in die casting design and how are they addressed?

Professionals in Die Casting Design often encounter challenges such as optimizing mold designs for manufacturability, reducing casting defects, and meeting tight production timelines. To address these, designers collaborate closely with manufacturing teams, use simulation software to predict and solve potential issues, and engage in iterative testing or prototyping. Continuous learning about new materials and evolving die casting technologies is also important. By proactively communicating and problem-solving, designers ensure efficient production and high-quality cast parts.

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The most popular types of Die Casting Design jobs are:

What states have the most Die Casting Design jobs?

States with the most job openings for Die Casting Design jobs include:

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Infographic showing various Die Casting Design job openings in the United States as of August 2026, with employment types broken down into 90% Full Time, 7% Part Time, and 3% Contract. Highlights an 85% Physical, 4% Hybrid, and 11% Remote job distribution, with an average salary of $76,700 per year, or $36.9 per hour.

Manufacturing Engineer DC - Casting

Magna

Birmingham, AL • On-site

$68K - $88K/yr

Full-time

Posted 3 days ago

New


Job description

Job descriptions may display in multiple languagesbased on your language selection.

What we offer:
At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are.
Group Summary:
Cosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.

Job Responsibilities:

Position Summary

We are seeking a skilled and results-driven Manufacturing Engineer with die casting experience to support and improve manufacturing operations. The Manufacturing Engineer will be responsible for optimizing production processes, improving product quality, reducing costs, and supporting continuous improvement initiatives within a high-volume die casting environment. The ideal candidate will possess strong technical expertise in die casting processes, tooling, automation, process development, and problem-solving methodologies.

Essential Responsibilities

Develop, implement, and optimize die casting manufacturing processes to achieve safety, quality, delivery, and cost objectives.

Support launch activities for new products, including process development, equipment selection, tooling validation, and production readiness.

Analyze production data and identify opportunities to improve efficiency, productivity, cycle times, scrap rates, and overall equipment effectiveness (OEE).

Lead root cause investigations and corrective actions utilizing structured problem-solving tools such as 8D, 5 Why, Fishbone, and PFMEA.

Collaborate with Quality, Production, Maintenance, Tooling, and Supply Chain teams to resolve manufacturing issues.

Develop and maintain process documentation including work instructions, process flow diagrams, control plans, and standard operating procedures.

Support die casting tooling design reviews, modifications, and preventative maintenance initiatives.

Evaluate and implement automation, error-proofing (poka-yoke), and continuous improvement projects.

Participate in capital equipment projects, including specification development, installation, validation, and startup support.

Ensure compliance with safety, environmental, and quality standards.

Provide technical support and training to production personnel as needed.

Support customer requirements and participate in audits when required.

Required Qualifications

Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or a related technical field.

Minimum of 3 years of manufacturing engineering experience in a die casting environment.

Strong understanding of aluminum, zinc, or magnesium die casting processes.

Experience with process optimization, tooling, and manufacturing equipment.

Knowledge of Lean Manufacturing and continuous improvement methodologies.

Experience with root cause analysis and corrective action processes.

Proficiency with Microsoft Office applications and engineering documentation systems.

Strong communication, organizational, and project management skills.

Ability to work effectively in a cross-functional manufacturing environment.

Preferred Qualifications

5+ years of manufacturing engineering experience in automotive or high-volume manufacturing.

Experience with APQP, PPAP, PFMEA, Control Plans, and SPC.

Familiarity with robotics, automation systems, and vision inspection systems.

Experience with CAD software such as SolidWorks, AutoCAD, or Creo.

Six Sigma Green Belt or Black Belt certification.

Knowledge of IATF 16949 and ISO 9001 quality systems.

Physical Requirements

Ability to work in a manufacturing environment with exposure to heat, noise, and industrial equipment.

Ability to stand, walk, bend, and lift up to 25 pounds occasionally.

Ability to travel occasionally, as required.

Work Authorization

Applicants must be legally authorized to work in the United States at the time of hire. Candidates who currently hold valid work authorization under a TN or H-1B visa may be considered, provided they are authorized to work for this employer without requiring new or additional visa sponsorship. The company is unable to sponsor new employment-based visas or provide other immigration sponsorship for this position.

Awareness, Unity, Empowerment:

At Magna, we believe that a diverse workforce is critical to our success. That's why we are proud to be an equal opportunity employer. We hire on the basis of experience and qualifications, and in consideration of job requirements, regardless of, in particular, color, ancestry, religion, gender, origin, sexual orientation, age, citizenship, marital status, disability or gender identity. Magna takes the privacy of your personal information seriously. We discourage you from sending applications via email or traditional mail to comply with GDPR requirements and your local Data Privacy Law.


AI-Assisted Screening Disclosure

As part of our commitment to a fair, consistent, and efficient recruitment process, we may use artificial intelligence (AI) tools to assist in the initial screening of applications submitted through our Workday system. These tools help identify qualifications and experience that align with the role requirements. Please note that AI is used solely to support our recruiters. Final decisions are always made by the hiring manager and the hiring team. Importantly, no applicant data is shared externally through these AI tools. All information remains securely within our systems and is handled in accordance with our privacy and data protection policies.


Under conditions defined by applicable law, you may have the right to request an explanation of how AI is used to support decision-making.

If you have any questions or concerns about this process, feel free to contact our Talent Attraction team.


Worker Type:

Regular / Permanent

Group:

Cosma International