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Process Engineer - Die Cast

Clinton, TN · On-site

Die Cast Location: Clinton, TN Position Summary As a Die Casting Manufacturing Engineer at Aisin ... casting processes. * Strong understanding of metallurgy, tooling design, and production ...

Bocar US

Tool and Die Engineer

Madison, AL · On-site

Must have at least 5 years of prior work experience in HPDC (High-Pressure Die Casting) automotive industry design. * Minimum of 2 years of CNC programming experience. * Must have 3+ years of ...

Fictiv

Product Line Director - Castings (US - Remote)

Oakland, CA · On-site +1

$267K - $280K/yr

... casting; strong command of alloy selection (aluminum, zinc, magnesium, stainless and carbon steels, ferrous alloys), gating and solidification, tooling and die/pattern design and life, defect ...

Apply Early

Bocar US

Tool and Die Engineer

Madison, AL · On-site

Must have at least 5 years of prior work experience in HPDC (High-Pressure Die Casting) automotive industry design. * Minimum of 2 years of CNC programming experience. * Must have 3+ years of ...

Apply Early

Gibbs Die Casting

Process Engineering Team Leader

Henderson, KY · On-site

$93K - $121K/yr

Gibbs Die Casting is an Equal Employment Opportunity Employer and as such will recruit, hire, train ... Proficiency with Microsoft Office; CAD experience (Inventor/AutoCAD). Why Join Us? * Opportunity to ...

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How much do die casting design jobs pay per hour?

As of Jul 6, 2026, the average hourly pay for die casting design in the United States is $36.88, according to ZipRecruiter salary data. Most workers in this role earn between $33.89 and $40.14 per hour, depending on experience, location, and employer.

What is a Die Casting Design job?

A Die Casting Design job involves creating and optimizing the design of molds and components for the die casting process. Engineers in this role work with CAD software to design molds that ensure efficient production, minimal defects, and high-quality cast parts. They collaborate with manufacturing teams to improve mold durability, casting efficiency, and final product performance. Knowledge of materials, thermal dynamics, and manufacturing constraints is essential for success in this field.

What are the key skills and qualifications needed to thrive in the Die Casting Design position, and why are they important?

To excel in Die Casting Design, a solid background in mechanical engineering, manufacturing processes, and CAD software proficiency is typically required. Familiarity with tools such as SolidWorks, AutoCAD, and simulation software, as well as knowledge of materials and die casting standards, is crucial. Strong problem-solving abilities, attention to detail, and effective communication skills distinguish top performers in this field. These competencies ensure high-quality, manufacturable designs that meet client specifications and integrate smoothly into production workflows.

What are some common challenges faced in the Die Casting Design role and how are they addressed?

Professionals in Die Casting Design often encounter challenges such as optimizing mold designs for manufacturability, reducing casting defects, and meeting tight production timelines. To address these, designers collaborate closely with manufacturing teams, use simulation software to predict and solve potential issues, and engage in iterative testing or prototyping. Continuous learning about new materials and evolving die casting technologies is also important. By proactively communicating and problem-solving, designers ensure efficient production and high-quality cast parts.

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What are the most commonly searched types of Die Casting Design jobs? The most popular types of Die Casting Design jobs are:
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Die Casting Design jobs near you
Infographic showing various Die Casting Design job openings in the United States as of June 2026, with employment types broken down into 25% Full Time, and 75% Contract. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $76,700 per year, or $36.9 per hour.
Senior Die Cast Process Engineer

Senior Die Cast Process Engineer

Twin Cities Orthopedics

Minneapolis, MN • On-site

$95K - $115K/yr

Full-time

Dental, Vision, Life, Retirement

Posted 2 days ago

Twin Cities Orthopedics rating

8.1

Company rating: 8.1 out of 10

Based on 28 frontline employees who took The Breakroom Quiz

Job description

Senior Die Cast Process Engineer
Location: Minneapolis, MN
Company: Twin City Die Castings Company
About Us: Twin City Die Castings Company (TCDC) is a full-service provider of precision Aluminum and Magnesium die castings, proudly serving industries such as Automotive, Recreational, Industrial Equipment, Defense, Aerospace, Computer, HVAC, and Medical. Founded in 1919, TCDC has grown to be one of the premier custom die casters in the industry. We are an employee-owned company, committed to creating custom die casting solutions and fostering a supportive and innovative work environment.
Position Overview: We are seeking a highly skilled and experienced Senior Die Cast Engineer to join our team. This role is based at our Minneapolis, MN plant but will work in our Monticello, MN and Watertown, SD plants as needed. The ideal candidate will have a strong background in die casting processes, materials, and tooling, with a proven track record of leading projects and driving continuous improvement initiatives. This position requires strict adherence to US International Traffic in Arms Regulations (ITAR). Candidates must be a U.S. Person as defined by ITAR regulations.
Key Responsibilities:
  • Design and develop die casting processes and tooling for new products.
  • Lead and manage die casting projects from concept to production.
  • Collaborate with cross-functional teams to ensure product quality and performance.
  • Implement and drive continuous improvement initiatives to optimize production efficiency.
  • Provide technical support and guidance to junior engineers and production staff.
  • Conduct root cause analysis and implement corrective actions for process-related issues.
  • Stay updated with industry trends and advancements in die casting technology.
  • Travel to other plants in Monticello, MN, and Watertown, SD to support manufacturing across the organization.

Qualifications:
  • Bachelor's degree in Manufacturing Engineering or equivalent is required.
  • Minimum of 10 years' experience in a related manufacturing and/or engineering environment.
  • Knowledge of foundry methodologies.
  • Experience in process development or manufacturing engineering related to aluminum die casting.
  • Knowledge of casting dies, metal pouring, critical control parameters, part removal, deburring, etc.
  • Experience with thermal control and process optimization.
  • Familiarity with statistical techniques.
  • Proficient in problem-solving.
  • Proficient in the use of electronic systems and software. CAD experience is a plus.
  • Knowledge of measuring equipment.

Why Work for Twin City Die Castings:
  • Employee Ownership: As an employee-owned company, you will have a stake in the success and growth of TCDC, fostering a sense of pride and ownership in your work.
  • Professional Growth: TCDC provides excellent opportunities for learning and career advancement, with a supportive environment that encourages innovation and continuous improvement.
  • Collaborative Culture: Our team-oriented and family-oriented culture ensures a positive and engaging work environment, where your contributions are valued and recognized.

Wage and Benefits:
  • Wage: $95,000 - $115,000 annual DOQ
  • Employee Ownership (ESOP)
  • 401(k) Match
  • Paid Holidays and Vacations
  • Individual Contributor Health Reimbursement Account (ICHRA) - Chose the plan that's best for you and your family!
  • Flexible Spending Accounts and Health Savings Accounts
  • Vision and Dental Insurance
  • Company-Paid Long and Short-Term Disability Insurance
  • Life Insurance

Join us at Twin City Die Castings Company and be part of a team that is dedicated to excellence, innovation, and community. Apply today and help us shape the future of die casting!
Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
This employer is required to notify all applicants of their rights pursuant to federal employment laws.
For further information, please review the Know Your Rights notice from the Department of Labor.

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