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Die Casting Design Jobs (NOW HIRING)

Bocar US

Tool and Die Engineer

Madison, AL · On-site

Must have at least 5 years of prior work experience in HPDC (High-Pressure Die Casting) automotive industry design. * Minimum of 2 years of CNC programming experience. * Must have 3+ years of ...

Bocar US

Tool and Die Engineer

Madison, AL · On-site

Must have at least 5 years of prior work experience in HPDC (High-Pressure Die Casting) automotive industry design. * Minimum of 2 years of CNC programming experience. * Must have 3+ years of ...

SpaceX

Tool & Die Specialist - 2nd Shift

Bastrop, TX · On-site

Maintenance, repair, and modification of molds for plastic injection and die casting of various ... Support design engineering to evaluate feasibility and implementation of tooling changes to ...

Linamar

Engineer - Process

Fletcher, NC

Develop high-pressure die cast process manufacturing parameters for aluminum castings such as PQ2, gate velocity, correct tonnage, metal pressure, plunger diameter, etc. * Interface with design ...

Linamar

Engineer - Process

Fletcher, NC · On-site

Develop high-pressure die cast process manufacturing parameters for aluminum castings such as PQ2, gate velocity, correct tonnage, metal pressure, plunger diameter, etc. * Interface with design ...

SpaceX

Supervisor, Tool & Die - 2nd Shift

Bastrop, TX · On-site

... die casting, and stamping tools. These tools need to be of exceptional quality, leading to high ... design, product manufacturing processes, and logistics. RESPONSIBILITIES: * Mentor, lead, and ...

Pace Industries

Engineering Manager

Grafton, WI · On-site

Strong knowledge of die casting processes, tooling design, and secondary operations * Experience with automation systems, robotics, and process control technologies * Proven track record of ...

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Die Casting Design information

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How much do die casting design jobs pay per hour?

As of Jun 9, 2026, the average hourly pay for die casting design in the United States is $36.88, according to ZipRecruiter salary data. Most workers in this role earn between $33.89 and $40.14 per hour, depending on experience, location, and employer.

What is a Die Casting Design job?

A Die Casting Design job involves creating and optimizing the design of molds and components for the die casting process. Engineers in this role work with CAD software to design molds that ensure efficient production, minimal defects, and high-quality cast parts. They collaborate with manufacturing teams to improve mold durability, casting efficiency, and final product performance. Knowledge of materials, thermal dynamics, and manufacturing constraints is essential for success in this field.

What are the key skills and qualifications needed to thrive in the Die Casting Design position, and why are they important?

To excel in Die Casting Design, a solid background in mechanical engineering, manufacturing processes, and CAD software proficiency is typically required. Familiarity with tools such as SolidWorks, AutoCAD, and simulation software, as well as knowledge of materials and die casting standards, is crucial. Strong problem-solving abilities, attention to detail, and effective communication skills distinguish top performers in this field. These competencies ensure high-quality, manufacturable designs that meet client specifications and integrate smoothly into production workflows.

What are some common challenges faced in the Die Casting Design role and how are they addressed?

Professionals in Die Casting Design often encounter challenges such as optimizing mold designs for manufacturability, reducing casting defects, and meeting tight production timelines. To address these, designers collaborate closely with manufacturing teams, use simulation software to predict and solve potential issues, and engage in iterative testing or prototyping. Continuous learning about new materials and evolving die casting technologies is also important. By proactively communicating and problem-solving, designers ensure efficient production and high-quality cast parts.

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Die Casting Design jobs near you

Process Engineer - Die Cast

Aisin Corporation

Clinton, TN • On-site

Full-time

Posted 21 days ago

Aisin rating

6.1

Company rating: 6.1 out of 10

Based on 74 frontline employees who took The Breakroom Quiz

372nd of 417 rated machine equipment manufacturers

Job description

Job Title: Process Engineer
Company: Aisin Automotive Casting Tennessee Inc.
Department: Die Cast
Location: Clinton, TN
Position Summary
As a Die Casting Manufacturing Engineer at Aisin Automotive Casting Tennessee, you will be responsible for improving, optimizing, and sustaining aluminum die casting manufacturing processes to meet high-quality standards and production efficiency. You will collaborate with cross-functional teams to solve engineering challenges, introduce new technologies, and contribute to the overall success of our operations.
Position Responsibilities
The incumbent is expected to perform the following functions that the company has determined are essential to this position:
  • Process Optimization: Develop, optimize, and troubleshoot aluminum die casting processes to improve product quality, yield, and cycle time.
  • Tooling and Equipment Maintenance: Collaborate with toolmakers and maintenance teams to ensure that dies, tooling, and equipment are properly maintained and meet production requirements.
  • Laser Marking: Oversee and optimize the laser marking of parts, including the implementation of 2D matrix codes for traceability and quality assurance. Ensure accurate and consistent marking throughout the production process.
  • Auto Deburring: Manage and improve the auto deburring process, ensuring that parts are free of burrs, sharp edges, and other imperfections to meet required quality standards.
  • Trim Pressing: Oversee trim pressing operations to remove excess material, ensuring the final product meets design specifications while maintaining process efficiency.
  • Distortion Tables: Utilize distortion tables to monitor and correct any material distortion or warping during the die casting process, ensuring product quality and dimensional accuracy.
  • Quality Control: Ensure that aluminum die-cast parts meet engineering specifications, quality standards, and customer requirements by applying effective measurement and testing techniques.
  • Process Design & Improvement: Recommend and implement improvements to existing processes, equipment, and layouts, focusing on cost reduction, energy efficiency, and waste minimization.
  • Root Cause Analysis: Lead root cause analysis for quality issues, process failures, and non-conformities to implement corrective actions and prevent recurrence.
  • Documentation and Reporting: Maintain detailed records of process changes, trials, and troubleshooting activities. Generate process documentation, standard operating procedures (SOPs), and other technical reports.
  • Collaboration: Work closely with cross-functional teams, including production, quality assurance, and R&D, to ensure alignment between maintenance and manufacturing.

Qualifications:
  • Education: Bachelor's degree from an accredited college or university or 4 to 6 years of related experience and a HS Diploma or G.E.D., or equivalent combination of education and experience.
  • Experience: 3+ years of experience in aluminum die casting or metal casting manufacturing engineering.
  • Skills:
    • In-depth knowledge of aluminum die casting processes.
    • Experience with laser marking, 2D matrix codes, and traceability processes.
    • Proficiency in CAD software (e.g., SolidWorks, AutoCAD) and familiarity with simulation tools for casting processes.
    • Strong understanding of metallurgy, tooling design, and production methodologies.
    • Experience with auto deburring, trim pressing, and distortion table operations is highly desirable.
    • Fanuc robotics experience for automation and robotic systems integration in manufacturing processes.
    • Experience with lean manufacturing, Six Sigma, or similar continuous improvement methodologies is a plus.
    • Excellent problem-solving skills and a strong focus on root cause analysis.
    • Strong communication skills, both written and verbal, with the ability to work in a collaborative team environment.
  • Certifications: Lean Six Sigma certification or equivalent is a plus.

Travel Requirements
  • Approximately 0 %
  • Must be willing and available to travel to such locations and with such frequency as is necessary and desirable to meet business needs.

Work Environment Requirements
With reasonable accommodation:
  • Must be able to operate a personal computer, telephone, and other office equipment.
  • Must perform job duties onsite, when necessary, except those duties that are customarily or by their nature performed offsite (for example, offsite customer visits).
  • Must be able to work effectively in a fast-paced environment.
  • Must be able to work on multiple assignments at once, and complete assignments within deadline and budget (if applicable) with satisfactory quality.
  • Must be able to operate as an effective team member.
  • Must be committed to a high standard of safety and be willing and able to comply with all safety laws and all company safety policies.

Attendance/Work Hour Requirements
  • Must maintain an acceptable attendance record.
  • Must be willing and available to work weekends and holidays as necessary and desirable to meet business needs.

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