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Die Casting Design Jobs (NOW HIRING)

Design and development: Oversee the design and development of die casting dies and trim tooling. Process optimization: Lead initiatives to improve processes, reduce defects, and increase efficiency.

Lead Engineer - Die Casting

Bellevue, OH · On-site

$95K - $126K/yr

We are looking for a Lead Engineer - Casting Process with 3-5 years of experience in advanced ... Proven experience in die-tooling design and optimization. * Proven experience in process ...

Die Cast Operator

Saint Joseph, MI · On-site

$16 - $19/hr

Joseph, Michigan, specializes in the design, build, sample, and inspection of precision molds for ... Set up, operate, and troubleshoot die casting machines (cold chamber) * Monitor and adjust process ...

Direct Hire - Die Casting Specialist - St. Joseph County, MI We're working with a well-established ... Creating detailed 3D models and associated drawings using CAD software * Supporting tooling ...

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Die Casting Design information

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How much do die casting design jobs pay per hour?

As of Jun 9, 2026, the average hourly pay for die casting design in the United States is $36.88, according to ZipRecruiter salary data. Most workers in this role earn between $33.89 and $40.14 per hour, depending on experience, location, and employer.

What is a Die Casting Design job?

A Die Casting Design job involves creating and optimizing the design of molds and components for the die casting process. Engineers in this role work with CAD software to design molds that ensure efficient production, minimal defects, and high-quality cast parts. They collaborate with manufacturing teams to improve mold durability, casting efficiency, and final product performance. Knowledge of materials, thermal dynamics, and manufacturing constraints is essential for success in this field.

What are the key skills and qualifications needed to thrive in the Die Casting Design position, and why are they important?

To excel in Die Casting Design, a solid background in mechanical engineering, manufacturing processes, and CAD software proficiency is typically required. Familiarity with tools such as SolidWorks, AutoCAD, and simulation software, as well as knowledge of materials and die casting standards, is crucial. Strong problem-solving abilities, attention to detail, and effective communication skills distinguish top performers in this field. These competencies ensure high-quality, manufacturable designs that meet client specifications and integrate smoothly into production workflows.

What are some common challenges faced in the Die Casting Design role and how are they addressed?

Professionals in Die Casting Design often encounter challenges such as optimizing mold designs for manufacturability, reducing casting defects, and meeting tight production timelines. To address these, designers collaborate closely with manufacturing teams, use simulation software to predict and solve potential issues, and engage in iterative testing or prototyping. Continuous learning about new materials and evolving die casting technologies is also important. By proactively communicating and problem-solving, designers ensure efficient production and high-quality cast parts.

More about Die Casting Design jobs
What are the most commonly searched types of Die Casting Design jobs? The most popular types of Die Casting Design jobs are:
What states have the most Die Casting Design jobs? States with the most job openings for Die Casting Design jobs include:
Infographic showing various Die Casting Design job openings in the United States as of June 2026, with employment types broken down into 2% Locum Tenens, 24% Full Time, 2% Part Time, 67% Contract, and 5% Nights. Highlights an 86% Physical, 4% Hybrid, and 10% Remote job distribution, with an average salary of $76,700 per year, or $36.9 per hour.
Sr. Tool Design Engineer, High Pressure Die Casting

Sr. Tool Design Engineer, High Pressure Die Casting

SpaceX

Bastrop, TX • On-site

Other

Posted 28 days ago


SpaceX rating

8.7

Company rating: 8.7 out of 10

Based on 143 frontline employees who took The Breakroom Quiz

13th of 60 rated aerospace companies


Job description

SR. TOOL DESIGN ENGINEER, HIGH PRESSURE DIE CASTING

SpaceX is developing a low latency, broadband internet system to meet the needs of consumers across the globe. Enabled by a constellation of low Earth orbit satellites, Starlink will provide fast, reliable internet to populations with little or no connectivity, including those in rural communities and places where existing services are too expensive or unreliable. 

Working directly in the materials engineering group, this position will primarily support manufacturing and development of SpaceX's Starlink product components alongside a strong group of mechanical and process engineers. The goal of the team is to develop new manufacturing methods, commission equipment and qualify processes to be introduced into production. As the Sr. Tool Design Engineer you will collaborate with product design, simulation, and process engineering, to establish high pressure die casting tooling requirements, creating fully detailed 3D CAD tooling design models for die fabrication by tooling suppliers.    

RESPONSIBILITIES:  

  • Develop the CAD design of new die cast tooling from concept through production, including split lines, slides, ejection, vent and cooling system (e.g. waterlines in tool steel as well as internal and external plumbing) 
  • Provide feedback to product design engineers to achieve the right balance between product performance and manufacturability from a tooling perspective (e.g. draft angles, rib/boss geometry, etc.) 
  • Incorporate input from flow and thermal simulation engineers into the die design 
  • Capture feedback from casting process engineers into new and replacement dies 
  • Innovate new ideas to push the envelope of performance (cycle time, yield, uptime) and minimize risk 
  • Provide technical oversight of tooling suppliers 
  • Assist in the development of tooling design and fabrication schedules, then execute accordingly 
  • Manage product design, die design, and die fabrication timelines 

BASIC QUALIFICATIONS: 

  • Bachelor's degree in an engineering discipline 
  • 5+ years of professional mechanical design experience in high-pressure aluminum die casting tooling design 

PREFERRED SKILLS AND EXPERIENCE: 

  • Master's degree or PhD in mechanical engineering or similar engineering discipline 
  • Experience with aluminum high vacuum, high pressure, thin wall structural die casting tool design 
  • Strong to expert level 3D CAD skills, including advanced surfacing and large assemblies 
  • Fluency with Siemens NX 
  • 8+ years high pressure die casting experience in a production environment 
  • Exceptional understanding of the interactions between the high pressure die casting process conditions (e.g. die temperature, die & tip lube application, shot profile, etc.) 
  • Experience transitioning products from prototype to production 
  • Experience with manufacturing process like injection molding, CNC, die casting, stamping, assembly, and box build in a production setting and a good understanding of the costs and schedule and complexity associated with each process 

ADDITIONAL REQUIREMENTS: 

  • Willingness to travel to other SpaceX sites and/or vendors for significant/extended periods of time (in excess of 20% of the time) 
  • Ability to lift up to 30 Ibs unassisted 
  • Standing/walking for long periods of time 
  • Willingness to work long hours and weekends as necessary to accommodate manufacturing and test campaigns 

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